Project Opportunities in Mango Pulp Processing Industry (Food & Agriculture Sector). Mango Pulp Extraction Unit with Cold Storage
India is the home of mangoes. A large number of varieties are found in almost all parts of the country. Mango Pulp is prepared from selected varieties of Fresh Mango Fruit. Fully matured Mangoes are harvested, quickly transported to the fruit processing plant, inspected and washed. Selected high quality fruits go to the controlled ripening chambers; Fully Ripened Mango fruits are then washed, blanched, pulped, deseeded, centrifuged, homogenized, concentrated when required, thermally processed and aseptically filled maintaining sterility. The preparation process includes cutting, de-stoning, refining and packing. In case of aseptic product the pulp is sterilized and packed in aseptic bags. The refined pulp is also packed in cans, hermetically sealed and retorted. Frozen pulp is pasteurized and deep-frozen in plate freezers. The process ensures that the natural flavour and aroma of the fruit is retained in the final product.
Mango puree, which is often called as mango pulp, is a smooth and thick product which is processed in such way that the insoluble fibrous parts of the ripe mangoes are broken up. It retains all of the fruit juice and a huge portion of fibrous matter naturally, which is found naturally in the raw fruit. In few industries, the mango puree is pasteurized in order to increase its shelf life. In terms of consumption and import, the Middle-East region leads the market, followed by the European Union with over 20% of total world imports. The largest user of the mango puree in Europe is the fruit juice industry, but it also has applications in other segments such as ice cream and baby food industry as well.
The market for mango pulp grew exponentially which is expected to continue. India is the leader among major mango growers with widely recognized variety of mangoes (primarily Alphonso, Totapuri and Kesar) being used in the manufacturing of pulp.
Mango Pulp/Concentrate is perfectly suited for conversion to juices, nectars, drinks, jams, fruit cheese and various other kinds of beverages. It can also be used in puddings, bakery fillings, fruit meals for children and flavours for food industry, and also to make the most delicious ice creams, yoghurt and confectionery.
Mango pulp is used as a major food ingredient in the making of mango juice, nectars, juice blends, dairy, bakery, baby food manufacturing, ice-creams etc. However, in recent years the popularity of mango has spread to the western markets with consumers showing interest in the taste. The US juice industry and fresh market has shown consistent interest in both fresh mango and its processed products. The US juice industry has been making more and more use of mango pulp in its orange juice blends.
Two main clusters of Mango Pulp are there in the country, which has around 65 processing units with a good backward linkage of Alphonso and Totapuri variety of mangoes. These clusters are Chittoor in the state of Andhra Pradesh and Krishnagiri in the state of Tamil Nadu. Some of the Processing units are in the state of Maharashtra and Gujrat.
India is largest mango pulp exporter in the world. Mango production is throughout India. However, most of the pulp industries are established in Southern and Western India and these regions account for major proportion of export that happens from India.
The mango pulp industry in Krishnagiri district of Tamil Nadu is the second largest exporter of pulp in the country, generate between rupees 400 to 500 crores of foreign exchange annually. Krishnagiri district is also the second largest mango pulp producer in the country after Chittoor in Andhra Pradesh.
The mango pulp is being exported to many countries, including UAE, European countries, Singapore and Malaysia.
India Facts and Figures:
India is also a major exporter of Mango Pulp in the world. The country has exported 1, 35,621.22 MT of Mango Pulp to the world for the worth of Rs. 864.97 crores / 129.29 USD Millions during the year 2016-17.
India produces 350,000 tonnes of mango pulp annually, 50 per cent of the estimated 700,000 tonnes of global mango pulp production. It exports 200,000 tonnes of pulp, while 150,000 tonnes is consumed domestically.
Mango pulp is an important value added product having good demand in domestic as well as international market. Changing food habits in the country has increased consumption of fruit and fruit products and hence market for fruit juice/concentrates/ powder/ slices/ dices have also increased. Increasing number of nuclear families in India particularly in urban and semi urban areas, and increasing number of working women in the country has increased demand of processed fruit products such as mango pulp and beverages.
The prospects for mango pulp exporters India is on the upward swing as demand is growing exponentially. The mango fruit industry is gearing up to meet this increased demand and mango pulp manufacturers are investing in infrastructure and resources to cater to this.
The Global Mango Pulp market seen an increasing growth due to the several benefits of mango Pulp such as it prevents cancer, prevents heart disease, helps lower cholesterol, improves digestion, prevents asthma, improves eye health, regulates blood pressure, and improves immunity and many other benefits. It also has a high amount of vitamin A, vitamin C, potassium, protein and fiber due to which it helps prevents infection in pregnant women and also helps prevent eye problem in newborns. It also enhances skin health due to the presence of carotenoids.
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