Manufacturing of Aluminium Can for Beer and Beverages. Profitable investment in Aluminium Cans for Beverage Manufacturing.
High percent of drink cans are made of aluminum. While almost all food cans are made of steel, aluminum's unique properties make it ideal for holding carbonated beverages. Aluminum is a light metal its density is 2.7g/cm3, which is one third of steel yet its thin walls withstand the pressure exerted by the carbon dioxide in the drinks. Aluminum's shiny finish also makes it an attractive background for decorative printing in additional to all this Aluminum beverage cans do not go rusty.
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Two design examples in developing aluminum beverage cans and bottles are presented. The first example describes a design of the tab of the can with better finger access. A simulation of finger pulling up the tab of the can has been performed and a pain in the finger has been evaluated by using the maximum value of the contact stress of a finger model. The finger access comparison of three kinds of tab ring shape designs showed that the finger access of the tab that may have a larger contact area with finger is better. The second example describes a design of rib-shape embossed bottles for hot vending. Analyses of tactile sensation of heat have been performed and the amount of heat transmitted from hot bottles to finger was used to present the hot touch feeling. Comparison results showed that the hot touch feeling of rib-shape embossed bottles is better than that of cylindrical bottles, and that the shape of the rib also influenced the hot touch feeling.
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Raw Materials
The raw material of the aluminum beverage can is, of course, aluminum. Aluminum is derived from an ore called bauxite. U.S. aluminum producers import bauxite, primarily from Jamaica and Guinea. The bauxite is refined and then smelted, and the resulting molten aluminum is cast into ingots the aluminum base, for beverage cans consists mostly of aluminum, but it contains small amounts of other metals as well. These are typically 1% magnesium, 1% manganese, 0.4% iron, 0.2% silicon, and 0.15% copper. A large portion of the aluminum used in the beverage can industry is derived from recycled material. Twenty-five percent of the total American aluminum supply comes from recycled scrap, and the beverage can industry is the primary user of recycled material. The energy savings are significant when used cans are remitted, and the aluminum can industry now reclaims more than 63% of used cans.
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Advantages of Aluminium Can
The various advantages that make it a choice material are:
Ø Light Weight: its light weightiness makes aluminium containers easy to transport, carry and store.
Ø Impermeable: The containers made from aluminium are impermeable to odor, gases or water vapor.
Ø The containers do not impart any metallic odor or taste to the containers
Ø The aluminium containers, stack-up well against other beverage containers. They occupy less space to carry same volume of contents when compared to glass bottles.
Ø The aluminium cans have no bottom or side seams, thus minimizing chances for leakages.
Ø It has high strength to weight ratio.
Ø The cans can be made tamper proof.
Ø In certain cases, such as dairy products, internal lacquering is not necessary.
Ø It is a good conductor of heat, which means heating, or chilling is quick and efficient.
Ø It shows quite corrosion resistance.
Ø It offers excellent recycling property.
Applications
Food
Fruits & vegetables
Convenience food
Pet food
Meat & seafood
Other food products
Beverage
Alcoholic beverages
Carbonated soft drinks
Sports & energy drinks
Other beverages
Pharmaceuticals
Chemicals
Others
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Market Outlook
Market Outlook of India
India is expected to consume around 2.7 million tons of aluminium, a small fraction of the 65.5 million tons of estimated global demand, but while industry estimates peg global aluminium consumption growth at 4%-6% annually, India's consumption of the metal should grow at a rate of 11%-12%. The India aluminum beverage can market size is projected to reach USD 457.4 million by 2025 at a CAGR of 10.7%.
The West India market, which includes states like Goa, Maharashtra, and Gujarat, is driven by increasing consumption of energy and sports drinks owing to high performance of the tourism industry.
The alcoholic beverages application was estimated to be the largest segment in the India aluminum beverage can market. Strong growth of the India beer industry has been contributing significantly to product demand in the alcoholic drinks segment. The segment is further driven by increasing popularity of on-the-go products.
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The increasing number of design-conscious beverage producers in the country. Combining customizable innovative credentials with superior performance features, aluminum beverage cans are being manufactured to aesthetically appeal to end consumers. Such factors have led to the steady growth of carbonated soft drinks in the past few years. The easy-to-store and easy-to-carry nature of aluminum beverage cans are aiding key brands in the industry to target new age groups. In this regard, prominent players have typically targeted younger groups by designing products to make them visually appealing.
Aluminum cans are being viewed by beverage producers in the country as a smart packaging solution given the sustainability record and proven safety of the material (aluminum) throughout the supply chain. This, in turn, has driven its demand for packaging of CSDs.
Market Outlook of Global
The global beverage cans market can be segmented based on material, application, and region. In terms of material, the beverage cans market can be categorized into plastic, aluminum, and steel. The aluminum segment is anticipate to hold a major market share of the market owing to its lightweight, high recyclable rate with easy fabrication process, and extensive use in the beverage industry. Moreover, it is easy and convenient to package aluminum cans, as aluminum can be molded in innovative shapes and sizes. Based on application, the beverage cans market can be bifurcated into alcoholic beverages and non-alcoholic beverages. The non-alcoholic beverages segment is projected to account for a major share of the beverage cans market, due to rise in disposable income and increase in temperature, which increases the consumption of soft drinks and juices.
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Aluminum cans are the most sustainable beverage packaging among all type of beverage cans and it can be recycled infinite times. An average aluminum can contain 70% recycled metal which can be reused in the manufacturing of beverage cans making it a closed loop of recycling process. Aluminum beverage cans are the most recycled aluminum product in the global market. In addition, the aluminum beverage cans are lightweight, which makes its transportation operations more efficient and economical. The several advantages of aluminum beverage can over other materials are estimated to propel the growth of global beverage cans market. The global beverage cans market size is expected to reach USD 60.92 billion by 2024. The growth is driven mostly by increasing demand for compact beverage packaging solutions worldwide.
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Key Players:-
Bharat Containers (Nagpur) Pvt. Ltd.
Hindustan Tin Works Ltd.
Kandhari Beverages Pvt. Ltd.
Punsumi Foils & Components Ltd.
Zenith Tins Pvt. Ltd.
Ball Aerocan India Pvt. Ltd.
Ball Beverage Packaging (India) Pvt. Ltd.
Can-Pack India Pvt. Ltd.
Nilraj Engineering Works Pvt. Ltd.
Shetron Ltd.
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