Business ideas of Porcelain Insulators. Emerging Investment Opportunities in Electrical Insulators Business.
Porcelain insulators are made from clay, quartz or alumina and feldspar, and are covered with a smooth glaze to shed water. Insulators made from porcelain rich in alumina are used where high mechanical strength is a criterion.
Low-tension insulators are used for A.C. & D.C. power supplies of not more than 600 volts. Low tensions insulators are manufactured in both glazed and unglazed insulators are quite satisfactory. Insulators required for use in humid atmosphere are invariably glazed. Glazed insulators are used in lighting arrestors in radio receivers, telephone and utility outfits and neon signs. Some L.T. insulators like nail knobs, tubes & cleats are glazed on one side. Voltage above 1000 Volts is generally considered as high tension for long distance Electric power transmission; high voltage is essential because it reduces the cross/section and, therefore, the weight of the conductor required. Porcelain insulators are suitable for high tension transmission & distribution are required to be effective at high voltages and under extreme climate conditions of rain, snow, high wind of soaring heat.
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TYPES OF INSULATORS:-
1) Pin insulators.
2) Solid post insulators.
3) Suspension insulators.
4) Hollow insulators.
5) Long rod single piece porcelain insulators.
THE APPLICATIONS OF INSULATORS INCLUDE THE FOLLOWING.
Thermal Insulators prohibit heat to travel from one position to another. These are used to make thermoplastic bottles, in walls and fireproofing ceilings.
Electrical Insulators stops the electron flow of current through them. These are used in high-voltage systems, circuit boards & also in electric wire coating & cables.
Sound Insulators assist in noise level controlling because they are fine in sound absorbance. Thus, we utilize them in conference halls & buildings to build them noise-free
MANUFACTURING PROCESS:
The first process is weighing of all raw materials for a batch system where the above materials from the storage bins after crushing & grinding and pulverizing to the required fineness are weighed as the required composition and thereafter directly plunged into a ball mill. The slip is then passed through electro-magnets before discharging in to the agitating tanks for further feeding to the filter press. In the filter presses, the clay cakes are formed and passed through the desiring pug mill to from blanks. These blanks are then shaped as insulators. Later the insulators are dried in the drying chambers and then glazed by the manual process. After Glazing, the insulators are loaded on the kiln-cars after careful scrutiny.
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Finally the material is then sorted out by the quality control experts and sent for electrical testing. Insulators, which pass through the electrical tests, are sent for assembly with metal parts. After curing insulators are again tested for electro-Mechanical properties and are packed and sent to the warehouse.
Milling
Filtering
Extruding
Shaping
Glazing
Firing
MARKET OUTLOOK
Asia-Pacific among other regions held the largest Electric Insulator Market is also expected to have a high growth rate in the forecast period with China being a major contributor to the overall market. Favorable government reforms toward energy efficiency along with strengthening focus on up-gradation and expansion of the existing R&D infrastructure will propel the market growth. For instance, in 2016 the State Grid Corporation of China (SGCC) announced plans to expand investment in the country’s electrical transmission infrastructure by 28% over the period of next five years.
The rapid growth and increasing investments in the transmission and distribution sector and for the up-gradation of aging grid infrastructure, to establish a sustainable electricity network, is expected to boost the electric insulator market. Increasing demand for smart grids, along with stringent policies for energy efficiency, is expected to have a good impact on the electric insulator market. Technological developments in the emerging economies like China, Japan, and India, coupled with the government initiatives for energy efficiency to obtain a reliable and efficient grid infrastructure, along with rapid urbanization, is expected to further drive the electric insulator market.
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ASIA PACIFIC: THE FASTEST GROWING MARKET FOR ELECTRIC INSULATOR MARKET
The Asia Pacific is estimated to be the fastest growing market for electric insulator market in 2023 and is projected to grow at the highest CAGR during the forecast period. Increase in population, urbanization, and the growth of the industrial sector have increased the demand for power in countries such as China and India. The government of Asia Pacific countries is planning to develop more electrical grid and power generation capacity, which would further boost the demand for insulator in the region. Therefore, increasing demand for power and up gradation of existing electrical infrastructure is expected to boost the electric insulator demand in the region.
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Key players
Meister International
National Switchgears
ZPE ZAPEL
Power-grid Switchgears
PPC Insulators
Yigang Precision Ceramics
ABB Ltd. (Switzerland),
Aditya Birla Nuvo Ltd. (India),
General Electric, Siemens AG (Germany),
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