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Natural Wax

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Thursday, December 6, 2012

Natural wax is derived by biogenesis in a sustainable process and is physically refined without any chemical transformation. Hence natural waxes can be considered truly as natural response even organic in par­ticular cases. Natural waxes show unrivaled well-balanced compositions leading to great performances for all kind of applications and offer excep­tional properties in diverse systems in cosmetic, pharmaceutical, food and household consumer goods. Especially properties refer to oil gelling and retention as well as to viscosity build-up and structuring. An array of differ­ent sensory profiles and textures can be achieved and surface gloss can be altered as well. Sources of natural wax are candelilla shrub, brazilian palm, surface of cotton fibe, rice bran oil, soybean oil, byproduct of sugar cane etc.

Real natural waxes according to our understanding are re growing, derived by biogenesis in a sustainable process and will be truly natural. Natural waxes show unrivalled well-balanced compositions leading to great performances for all kind of applications. They offer exceptional properties in diverse systems in cosmetic, pharmaceutical, food and household consumer goods.

Special properties refer to oil gelling and oil retention as well as to viscosity build-up and structuring. An array of different sensory profiles and textures can be achieved and surface gloss can be altered as well. Natural waxes are composed around a basic principle which is a unique mix of long-chain, linear and even-numbered aliphatic mono-esters. Partially varying amounts of linear hydrocarbons, free wax acids like bees wax, free wax alcohols respectively. For cosmetic applications in particular berry wax and some further more exotic waxes such as myrtle, mimosa, green tea, jasmine, rose, lotus and orange blossom wax are also used.

Technology development efforts for natural wax are there has been a view that the traditional vegetable based waxes have limitations in terms of hardness, fragrance, ductibility and melt point range compared to paraffin waxes. Performance concerns about vegetable based wax formulations previously deterred their wider use in major applications such as candles and corrugated boxes. Recent technology developments can overcome the limitations of traditional vegetable waxes such as brittleness and cracking and enable them to compete with paraffin wax in a broader and bigger portion of the industry for products such as candles, cosmetics and corrugated boxes. In recent years, interest has been increasing in usage of soy wax and soy wax blends for cosmetic and toiletry formulations. Soywax, hydrogenated soybean oil that is used as renewable and biodegradable alternative to paraffin wax in candle-making, was investigated for its tendency of producing soot and potentially harmful organic volatilesParaffin wax, it is argued, is also a natural wax because it comes from the ground and is renewable. However, because it does not meet our working definition it is not considered a natural wax. Paraffin wax is by far the most widely used wax for the petroleum jelly production. Basically, paraffin wax is a petroleum product that has gone through a refining process. The end result is a product that is solid at room temperature. Within the refining process, waxes can be classified as fully refined wax, semi-refined wax, scale wax and slack wax.

Global demand for waxes reached an estimated 9,590 million lbs in 2010. Mineral waxes including petroleum account for an estimated 85% of this global demand, with synthetic waxes accounting for 11% and animal and vegetable waxes, accounting for 4%. As petroleum waxes account for a significant portion of the wax supply, this study's primary focus will be petroleum wax supply. Although, for many years, petroleum wax was considered a by-product of lubricant basestock production, it has come onto its own over the last decade and is considered by most refiners to be a relatively high-margin product and is often an important contributor to the overall profitability of the refinery. However, the fate of petroleum wax supplies is largely outside the control of the wax industry. Wax supplies are tied to regional basestock quality requirements and this is independent of wax supply and demand.

Source: NPCS Team

NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

Introduction
  • Project Introduction
  • Project Objective and Strategy
  • Concise History of the Product
  • Properties
  • BIS (Bureau of Indian Standards) Provision & Specification
  • Uses & Applications
Market Study and Assessment
  • Current Indian Market Scenario
  • Present Market Demand and Supply
  • Estimated Future Market Demand and Forecast
  • Statistics of Import & Export
  • Names & Addresses of Existing Units (Present Players)
  • Market Opportunity
Raw Material
  • List of Raw Materials
  • Properties of Raw Materials
  • Prescribed Quality of Raw Materials
  • List of Suppliers and Manufacturers
Personnel (Manpower) Requirements
  • Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel
Plant and Machinery
  • List of Plant & Machinery
  • Miscellaneous Items
  • Appliances & Equipments
  • Laboratory Equipments & Accessories
  • Electrification
  • Electric Load & Water
  • Maintenance Cost
  • Sources of Plant & Machinery (Suppliers and Manufacturers)
Manufacturing Process and Formulations
  • Detailed Process of Manufacture with Formulation
  • Packaging Required
  • Process Flow Sheet Diagram
Infrastructure and Utilities
  • Project Location
  • Requirement of Land Area
  • Rates of the Land
  • Built Up Area
  • Construction Schedule
  • Plant Layout and Requirement of Utilities
Assumptions for Profitability workings
Plant Economics
Production Schedule
Land & Building
  • Factory Land & Building
  • Site Development Expenses
Plant & Machinery
  • Indigenous Machineries
  • Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets
  • Furniture & Fixtures
  • Pre-operative and Preliminary Expenses
  • Technical Knowhow
  • Provision of Contingencies
Working Capital Requirement Per Month
  • Raw Material
  • Packing Material
  • Lab & ETP Chemical Cost
  • Consumable Store
Overheads Required Per Month And Per Annum
  • Utilities & Overheads (Power, Water and Fuel Expenses etc.)
  • Royalty and Other Charges
  • Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
  • Equity Capital
  • Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals
  • Revenue/Income/Realisation
  • Expenses/Cost of Products/Services/Items
  • Gross Profit
  • Financial Charges
  • Total Cost of Sales
  • Net Profit After Taxes
  • Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
  • Current Assets
  • Gross Working. Capital
  • Current Liabilities
  • Net Working Capital
  • Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
  • ROI (Average of Fixed Assets)
  • RONW (Average of Share Capital)
  • ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios
  • D.S.C.R
  • Earnings Per Share (EPS)
  • Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
  • Variable Cost & Expenses
  • Semi-Var./Semi-Fixed Exp.
  • Profit Volume Ratio (PVR)
  • Fixed Expenses / Cost
  • B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
  • Resultant N.P.B.T
  • Resultant D.S.C.R
  • Resultant PV Ratio
  • Resultant DER
  • Resultant ROI
  • Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status
  • Equity Capital
  • Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
  • Determined Capacity P.A of Products/Services
  • Achievable Efficiency/Yield % of Products/Services/Items
  • Net Usable Load/Capacity of Products/Services/Items
  • Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR