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Manufacture of Biofertilizer and Organic Farming (2nd edition) ( New Arrival ) ( ) ( ) ( ) ( )
Author Dr. Himadri Panda ISBN 9788195744794
Code eni369 Format Paperback
Price: Rs 1195   1195 US$ 49   49
Pages: 328 Published 2024
Publisher Asia Pacific Business Press Inc.
Usually Ships within 5

 

Manufacture of Biofertilizer and Organic Farming (2nd edition)

 

The book "Manufacture of Biofertilizer and Organic Farming" offers an extensive overview of the biofertilizer industry, touching on all aspects from production techniques to the application within organic farming practices. The table of contents reveals a comprehensive structure, guiding the reader through a thorough exploration of biofertilizer types, production methods, manufacturing processes, and applications in organic farming. This book appears to serve as an invaluable resource for those interested in sustainable agriculture, providing insights into the benefits and challenges associated with biofertilizers and organic farming methods.

Starting with an introduction to biofertilizers, the book classifies them based on their types and sources of nitrogen fixation, further detailing the components and characteristics of common biofertilizers. It also outlines the application methods, limitations, and production processes for bio powder and granulate fertilizers. This foundation sets the stage for a deeper dive into the biofertilizer manufacturing business, providing a step-by-step guide on starting and running such a venture, including business planning, technology sourcing, manufacturing processes, and marketing strategies.

The classification section further delves into biofertilizers based on the microorganisms used and their functions, offering a detailed look at the types of biofertilizer and their uses in agriculture. The production sections discuss various methods, including the use of fermenters, tea waste, and even bird excreta, showcasing the diversity in raw materials that can be utilized in biofertilizer production. It also covers the manufacturing of phosphate-rich organic manure (PROM), highlighting its importance and benefits.

The later chapters focus on organic farming, outlining its advantages, types, and nutrient management techniques. It emphasizes weed, pest, and disease management within organic farming systems, presenting methods and practices to enhance sustainability. Additionally, it discusses the regulatory framework, certification processes, and government schemes promoting organic farming, particularly in the Indian context. The book concludes with an exploration of future challenges and opportunities in the biofertilizer industry and organic farming, suggesting areas for further research and development.

"Manufacture of Biofertilizer and Organic Farming" is designed to be a detailed resource for entrepreneurs, startups, farmers, researchers, and students interested in sustainable agriculture. It provides a comprehensive understanding of the biofertilizer production process and its critical role in supporting organic farming practices. Through its detailed explanations and practical guidelines, this book aims to promote the adoption of sustainable agricultural practices that benefit the environment, enhance soil health, and contribute to food security.

 

 

Contents

 

1.    Introduction

        1.1        Types of Biofertilizers

                     1.1.1       Symbiotic Nitrogen-Fixing Bacteria

                     1.1.2       Loose Association of Nitrogen-Fixing Bacteria

                     1.1.3       Symbiotic Nitrogen-Fixing Cyanobacteria

                     1.1.4       Free-Living Nitrogen-Fixing Bacteria

        1.2        Components of Biofertilizers

        1.3        Characteristics Features of Common Biofertilizers

        1.4        Applications of Biofertilizers

        1.5        Limitations of Biofertilizers

        1.6        Production of Bio Powder Fertilizer

                     1.6.1       Material Dewatering

                     1.6.2       Conversion to Bio Organic Compost

                     1.6.3       Crushing Process

                     1.6.4       Mixing Process

        1.7        The Production of Bio Granulate Fertilizer

        1.8        Factors Affecting Efficiency of Biofertilizers

2.    How to Start a Biofertilizer Manufacturing Business

        2.1        Here are the Steps to Start Biofertilizer Manufacturing Business

                     2.1.1       Craft a Business Plan

                     2.1.2       Source the Technology

                     2.1.3       Learn Biofertilizer Manufacturing Process

                     2.1.4       Registration & Licensing

                     2.1.5       Secure a Space

                     2.1.6       Establish the Factory & Laboratory

                     2.1.7       Arrange Utilities

                     2.1.8       Plant & Machinery

                     2.1.9       Raw Materials

                     2.1.10     Promote Product

        2.2        Who Can Start Biofertilizer Manufacturing Business?

3.    Classification of Biofertilizers

        3.1        Classification Based on Microorganism Used in Biofertilizer

        3.2        Classification Based on Function of Biofertilizer

        3.3        Types of Biofertilizer

        3.4        Grouping of Biofertilizers

        3.5        Microorganisms in Biofertilizers and Their Uses

                     3.5.1       Nitrogen Fixing Biofertilizers Bacteria

                     3.5.2       Phosphate Solubilising Biofertilizers

                     3.5.3       Phosphate Absorbers Biofertilizers

                     3.5.4       Biofertilizers for Micro Nutrients

                     3.5.5       Plant Growth Promoting Rhizobacteria (PGPR)

        3.6        Production of Biofertilizers on Industrial Level

        3.7        Application of Biofertilizers

        3.8        Tips to Use Biofertilizers

4.    Production and Distribution of Biofertilizers

        4.1        Definition and Classification

        4.2        Practical Significance of Biofertilizers

        4.3        Requirement of Biofertilizers

        4.4        Production Technology of Biofertilizers

        4.5        Production of Biofertilizers

        4.6        Standards and Quality Control

        4.7        Government Support and Programmes

        4.8        Constraints

        4.9        Areas for Future Development

        4.10     Conclusions

5.    Manufacture of Biofertilizer

        5.1        The Compost Factory

        5.2        Collection and Storage of the Raw Material

                     5.2.1       Plant Residues

                     5.2.2       Urine Earth and Wood Ashes

                     5.2.3       Water and Air

        5.3        Arrangement and Disposal of the Bedding Under the
Work Cattle

        5.4        Charging the Compost Pits

        5.5        Turning the Compost

        5.6        Time-Table of Operations

        5.7        Output

        5.8        Manurial Value of Indore Compost

6.    Biofertilizer Production Using Fermenter

        6.1        Benefits of Fermenters in the Production of Biofertilizer

        6.2        Production Process

                     6.2.1       Inoculum Preparation

                     6.2.2       Fermenter Setup

                     6.2.3       Medium Preparation

                     6.2.4       Inoculation

                     6.2.5       Fermentation Process

                     6.2.6       Biomass Growth

                     6.2.7       Harvesting

                     6.2.8       Formulation and Packaging

                     6.2.9       Quality Control

                     6.2.10     Application

        6.3        Global Expansion and Localization

        6.4        Supply Chain, Branding, and Marketing

        6.5        Regulatory Changes and Industry Compliance

        6.6        Technological Innovation and Competitor Analysis

        6.7        Feasibility and Techno-Economic Viability Study

        6.8        Future Opportunities

7.    Biofertilizer Manufacturing from Tea Waste

        7.1        Benefits

        7.2        Agricultural Applications

        7.3        Manufacturing Process

                     7.3.1       Collection and Preparation of Tea Waste

                     7.3.2       Composting

                     7.3.3       Enrichment with Beneficial Microorganisms

                     7.3.4       Aging and Quality Control

                     7.3.5       Packaging and Storage

                     7.3.6       Application

                     7.3.7       Monitoring and Feedback

        7.4        Machinery are Required in Manufacturing of
Biofertilizer from Tea Waste

        7.5        Feasibility Study

        7.6        Techno-Economic Viability Study

        7.7        Global Expansion and Localization

        7.8        Challenges and Solutions in Biofertilizer Production

        7.9        Advancements and Future Directions

8.    Biofertilizer Granules Manufacturing

        8.1        What are Biofertilizer Granules?

        8.2        Benefits of Biofertilizer Granules

        8.3        Difference between Fertilizer Granules and Biofertilizer Granules

                     8.3.1       Composition

                     8.3.2       Mode of Action

                     8.3.3       Environmental Impact

        8.4        Manufacturing Process of Biofertilizer Granules

                     8.4.1       Selection of Microbial Strains

                     8.4.2       Preparation of Carrier Materials

                     8.4.3       Inoculum Production

                     8.4.4       Granulation

                     8.4.5       Drying

                     8.4.6       Quality Control

        8.5        Application and Usage

        8.6        Environmental Impact

        8.7        Challenges and Considerations

        8.8        Future Directions

        8.9        Regulatory Considerations

        8.10     Adoption and Scaling-Up

        8.11     Case Studies and Success Stories

        8.12     Future Challenges and Opportunities

        8.13     Recommendations for Further Research

        8.14     Machinery and Equipments Used in Biofertilizer Granules

                     8.14.1     Pre-Treatment Section

                     8.14.2     Granulation Section

                     8.14.3     Post-Treatment Section

9.    Biofertilizer Manufacturing from Birds Excreta

        9.1        Unveiling the Treasure Trove: Composition of Bird Excreta

        9.2        Benefits of Biofertilizer from Birds Excreta

        9.3        Specific Bird Excreta and their Applications

        9.4        Advantages of Biofertilizer from Bird Excreta

        9.5        Manufacturing Process of Biofertilizer from Bird Excreta

        9.6        Machinery Used In Manufacturing of Biofertilizer from Birds Excreta

                     9.6.1       Pre-Processing Equipment

                     9.6.2       Composting and Fermentation Equipment

                     9.6.3       Nutrient Enrichment and Formulation Equipment

                     9.6.4       Additional Equipment

                     9.6.5       Important Notes

        9.7        Addressing Challenges and Ensuring Quality

        9.8        Innovation and Technology for Sustainable Growth

        9.9        Policy and Regulatory Framework

        9.10     Education and Awareness

        9.11     Policy Support

        9.12     Market Development

10.  Phosphate Rich Organic Manure (PROM) Manufacturing

        10.1     Understanding the Need

        10.2     Enter PROM

        10.3     Applications and Benefits

                     10.3.1     Agricultural Applications

                     10.3.2     Benefits

        10.4     Manufacturing Process

                     10.4.1     Ingredients

        10.5     The Composting Process

                     10.5.1     Pre-Composting

                     10.5.2     Main Composting

                     10.5.3     Maturation

                     10.5.4     Curing and Processing

        10.6     Additional Considerations

                     10.6.1     Nutrient Balancing

                     10.6.2     Quality Control

                     10.6.3     Environmental Impact

        10.7     Further Resources

        10.8     Machinery Required Manufacturing of PROM

        10.9     Synthesis of Phosphate-Rich Biofertilizer with Anaerobic Digestor Sludge and Vermicompost

                     10.9.1     Manufacturing of PROM (Substances and Procedures)

                     10.9.2     Agitated Stirred Tank Bioreactor (Slurry Reactor)

        10.10   Production of PROMs Combined with Biogas Generation

11.  Production of Various Biofertilizers

        11.1     Production of Bacterial Biofertilizer

                     11.1.1     Historical Background

                     11.1.2     Production of Biofertilizer

                     11.1.3     Strain Selection Criteria

                     11.1.4     Steps for Biofertilizer Preparation

                     11.1.5     Green Manuring

        11.2     Algal and Other Biofertilizers

                     11.2.1     Mass Production of Cyanobacterial Biofertilizers

                     11.2.2     Large-scale Cultivation of Azolla

        11.3     Endophytic Nitrogen Fixers

                     11.3.1     Facultative Endophytic Diazotrophs

                     11.3.2     Obligate Endophytic Diazotrophs

                     11.3.3     Other Bacteria

        11.4     Biofertilizers aiding Phosphorus Nutrition

        11.5     Production of Mycorrhizal Biofertilizer

                     11.5.1     Ectomycorrhizal Fungi

                     11.5.2     VA Mycorrhizal Fungi

12.  Liquid Biofertilizer Manufacturing

        12.1     Method of Application of Liquid Biofertilizer

        12.2     Function of Liquid Biofertilizer

        12.3     Advantages of Liquid Biofertilizer

        12.4     Constraints of Liquid Biofertilizer

        12.5     Liquid Biofertilizer Manufacturing Process

        12.6     Machinery Used in Liquid Biofertilizer Manufacturing 

                     12.6.1     Raw Material Processing

                     12.6.2     Fermentation

                     12.6.3     Separation and Purification

                     12.6.4     Formulation and Packaging

        12.7     Additional Equipment

13.  How to Produce Organic Fertilizers from Food Waste

        13.1     How is Organic Fertilizer Produced from Food Waste?

        13.2     Technology and Apparatus for Processing Food Waste
into Organic Fertilizer

                     13.2.1     Dehydration

                     13.2.2     Compost

                     13.2.3     Granulation

                     13.2.4     Drying and Cooling

                     13.2.5     Sieving and Package

        13.3     Gain Advantages from Utilizing Organic Fertilizer Derived from Food Waste

14.  Organic Fertilizer Manufacturing from Cow Dung

        14.1     Benefits of Organic Fertilizer from Cow Dung

        14.2     Manufacturing Organic Fertilizer from Cow Dung

                     14.2.1     Fermentation and Composting

                     14.2.2     Crushing and Mixing of Raw Materials

                     14.2.3     Pelletizing Process

                     14.2.4     Drying and Cooling Process

                     14.2.5     Packaging Process

        14.3     Machinery and Equipments Required for Making Organic Fertilizer from Cow Dung

        14.4     Packaging of Organic Fertilizer

        14.5     Quality Control

15.  Plant Layout Description of Biofertilizer Manufacturing

16.  Organic Farming

        16.1     Advantages of Organic Farming

        16.2     Types of Organic Farming

                     16.2.1     Pure Organic Farming

                     16.2.2     Integrated Organic Farming

        16.3     Nutrient Management in Organic Farming

                     16.3.1     Organic Manures

                     16.3.2     Bacterial and Fungal Biofertilizers

        16.4     Weed Management in Organic Farming

        16.5     Insect Pest Management

        16.6     Diseases Management in Organic Farming

        16.7     Limitations and Implications of Organic Farming

        16.8     Organic Farming Regulation: Standards and Labels

        16.9     Methods or Techniques of Organic Farming

                     16.9.1     Crop Rotation

                     16.9.2     Green Manure

                     16.9.3     Compost

                     16.9.4     Crop Diversity

                     16.9.5     Soil Management

                     16.9.6     Controlling Pests Biologically

                     16.9.7     Weed Management

                     16.9.8     Livestock

                     16.9.9     Genetic Modification

        16.10   The Advantages and Drawbacks of Organic Agriculture for End Users

17.  How to Start Organic Farming in India

        17.1     What Is Organic Farming in India?

        17.2     Promoting Organic Farming in India

        17.3     Key Characteristics of Organic Farming

        17.4     Advantages of Organic Farming

        17.5     Guidelines for Soil Preparation in Organic Farming

        17.6     Steps for How to Start Organic Farming in India

                     17.6.1     Step 1: Get Organic Certification

                     17.6.2     Step 2: Selecting a Site for Organic Farming

                     17.6.3     Step 3: Prepare the Soil and Make Good Compost

                     17.6.4     Step 4: Select a Suitable Crop

                     17.6.5     Step 5: Start Looking for Markets

                     17.6.6     Step 6: Take Care of What You Plant

                     17.6.7     Step 7: Water Management for Organic Farming

        17.7     Organic Farming Practices in India

        17.8     Integrated Weed Management

        17.9     Organic Farming Startup Costs in India

        17.10   Nutrient Management in Organic Farming

        17.11   Different Types of Organic Manures

        17.12   Pests and Diseases Management in Organic Farming

        17.13   Government Schemes for Promoting Organic Farming

        17.14   Different Schemes for Promoting Organic Farming

        17.15   Profitability of Organic Farming in India

        17.16   Investment Required for Organic Farming Business

        17.17   Constraints Being Faced in Organic Farming

18.  Methods of Organic Farming

        18.1     Introduction to Methods of Organic Farming

        18.2     Various Approaches to Organic Farming

        18.3     Variety of Crops

        18.4     Crop Rotation

        18.5     Crop Rotation is Beneficial for Four Reasons

        18.6     Control of Biological Pests

        18.7     Soil Management

        18.8     Green Manure

        18.9     Compost

        18.10   Control of Weeds

        18.11   Managing Different Organisms

        18.12   Livestock

        18.13   Modification of Genetics

19.  How to Get Organic Certification in India

        19.1     In India, Who is Eligible to Apply for Organic Certification?

        19.2     Steps for Obtaining Organic Certification in India

                     19.2.1     Step 1: Understanding the Organic Certification Requirements

                     19.2.2     Step 2: Selection of Certifying Agency

                     19.2.3     Step 3: Application and Documentation/Organic Certification Cost

                     19.2.4     Step 4: Inspection and Evaluation

                     19.2.5     Step 5: Compliance and Correction

                     19.2.6     Step 6: Certification Decision

                     19.2.7     Step 7: Annual Review and Renewal

        19.3     Time for Obtaining Organic Certification in India

20.  Organic Matter and Soil Fertility

        20.1     Soil Humus, Its Origin and Nature

        20.2     The Formation of Humus as a Result of the Synthesizing Activities of Micro-Organisms

        20.3     The Role of Humus in the Soil

        20.4     The Washington Symposium on Soil Organic Matter

21.  Weed Management in Organic Farming

        21.1     Cultural Methods of Weed Control

                     21.1.1     Tillage

                     21.1.2     Tillage Combined with Irrigation

                     21.1.3     Timing

                     21.1.4     Seeding Rates and Cultivar Selection

                     21.1.5     Cropping Systems

                     21.1.6     Use of Animals

                     21.1.7     Flooding

                     21.1.8     Mulching

                     21.1.9     Fire

                     21.1.10   Composting

                     21.1.11   Hoeing and Hand Weeding

                     21.1.12   Farmer’s Care

                     21.1.13   Straw Disposal

        21.2     Biological Control of Weeds Using Insects

                     21.2.1     Weed Suitability to Biological Control

                     21.2.2     Classical Approach

                     21.2.3     Characteristics of Weeds and Problems

                     21.2.4     Weed Survey for Natural Enemies

                     21.2.5     Introduction of Natural Enemies

        21.3     Use of Pathogens in Weed Suppression

                     21.3.1     Mycoherbicides

                     21.3.2     Characteristics of Good Mvcoherbicide

                     21.3.3     Use of Seed-Borne and Seed Infecting Microorganisms

        21.4     Parasitic Weeds

                     21.4.1     Management Strategies for Parasitic Weeds

                     21.4.2     Biological Control

        21.5     Ecological Principles

        21.6     Research Needs

22.  Pest Management in Organic Farming

        22.1     Pest Management Methods

                     22.1.1     Biological Alternatives

                     22.1.2     Organically Acceptable Chemical Alternatives

                     22.1.3     Cultural Alternatives

        22.2     Biological Control

                     22.2.1     Botanical Pesticides

                     22.2.2     Bacterial Insecticides

                     22.2.3     Biological Control in Field Crops

                     22.2.4     Other Crops

        22.3     Botanics for Storage Pest Control

                     22.3.1     Seed Treatment with Materials of Plant Origin for Insect Control

                     22.3.2     Active Principles

        22.4     Cultural Practices/Ecological Methods

                     22.4.1     Optimum Site Conditions

                     22.4.2     Diversity Over Time

                     22.4.3     Diversity in Space

                     22.4.4     Habitant Enhancement

                     22.4.5     Role of Non-Crop Vegetation

                     22.4.6     Trap Crops

                     22.4.7     Constructed Traps

                     22.4.8     Plant Resistance to Pests

        22.5     Traditional Practices for Pest Control

        22.6     Other Management Practices

23.  BIS Standards

24.  Factory Layout and Process Flow Chart & Diagram

25.  Photographs of Plant and Machinery with Suppliers Contact Details

       Electric Steam Generator

       Fertilizer Crusher Machine

       Bio Fertilizer Packaging Machine

       Compost Turner for Bio Organic Fertilizer Composting

       Liquids Biofertilizer Manufacturing Plant

       Ribbon Mixer

       Hammer Mill

       Liquid Fertilizer Filling Machine

       Bio Fertilizer Fermenter

       Double Cone Blender Mixer

       Rotary Drum Dryer

       Fertilizer Mixer

       Organic Fertilizer Pellet Machine

       Bio Fertilizer Packing Machine

       Fertilizer Vibrating Screen

       Organic Waste Composting Machine (Bioreactor)

       Fertilizer Crusher

       Biofertilizer Packing Filling Machine

       Incubator Rotary Shaker

       Fertilizer Dryer Machine

       Ribbon Mixer

 

 

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  • Net Profit After Taxes
  • Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
  • Current Assets
  • Gross Working. Capital
  • Current Liabilities
  • Net Working Capital
  • Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
  • ROI (Average of Fixed Assets)
  • RONW (Average of Share Capital)
  • ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios
  • D.S.C.R
  • Earnings Per Share (EPS)
  • Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
  • Variable Cost & Expenses
  • Semi-Var./Semi-Fixed Exp.
  • Profit Volume Ratio (PVR)
  • Fixed Expenses / Cost
  • B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
  • Resultant N.P.B.T
  • Resultant D.S.C.R
  • Resultant PV Ratio
  • Resultant DER
  • Resultant ROI
  • Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status
  • Equity Capital
  • Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
  • Determined Capacity P.A of Products/Services
  • Achievable Efficiency/Yield % of Products/Services/Items
  • Net Usable Load/Capacity of Products/Services/Items
  • Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR