1. Introduction
1.1 Introduction
1.2 Wire
1.3 Cable
1.4 Different Uses of Wire and Cable
1.4.1 Use of Wire
1.4.2 Use of Cable
1.5 Understanding Electrical Wire
1.6 Size of the Wires
1.7 Wire Lettering
1.8 Types
1.9 Types of Electrical Cables
1.10 Color-Coded Cable
1.11 Cable Length
1.12 Different Advantages of Using Wire and Cable
1.12.1 Advantages of Wire
1.12.2 Advantages of Cable
2. How are Electrical Wires Manufactured?
2.1 Wire Drawing
2.2 Annealing
2.3 Wiring
2.4 Hot Extrusion
2.5 Voltage Checks
2.6 Wiring Phases
2.7 Additional Defense
3. Copper Wire
3.1 Types
3.1.1 Solid and Stranded
3.1.2 Cable
3.2 Applications
3.3 Interactive Graphic of Ions and Electrons
3.3.1 Electrical Wiring
3.3.2 Communications Wiring
3.3.3 Coaxial Cables
3.3.4 Structured Wiring
3.3.5 Power Distribution
3.3.6 Appliance Conductors
3.4 Automotive Conductors
3.5 Magnet Wire
3.6 Uses
3.6.1 Telecommunication
3.6.2 Electricity Supply
3.6.3 Automobile Industry
3.6.4 Jewelry
3.7 Copper’s Properties
3.8 How Copper Conducts
3.9 Interactive Graphic of Electrical Conduction
3.9.1 Conducting Electricity
3.10 Properties of Copper Useful for the Copper Wire
3.11 Properties of Copper Wire
3.11.1 Electrical Conductivity
3.11.2 Tensile Strength
3.11.3 Ductility
3.12 Strength and Ductility Combination
3.12.1 Resilience to Creep
3.12.2 Corrosion Resistance
3.12.3 Coefficient of Thermal Expansion
3.12.4 Thermal Conductivity
3.12.5 Solderability
3.12.6 Ease of installation
3.13 Splice Closures for Copper Cables
3.14 Types of Closures
3.15 Future Trends
3.16 Pure Copper & Its Importance
3.17 Certification
3.18 Magnetometer Test
3.19 Conductivity and Resistance
3.20 Density
4. Copper Wire Manufacturing Process
4.1 Drawing Process
4.2 Annealing Process
4.3 Bunching / Stranding Process
4.4 Tinning Process
4.5 Hot Dip Process
4.6 Electroplating Process
4.7 Braiding
4.8 Process for Tinsel Wire
4.9 Process of Glass Wire
4.10 Copper Wire Recycling Process
4.11 Negative Impacts of Using Low-Temperature Burning Process
4.12 Benefits of Recycling Copper Wire
5. Copper Wires and Upcoming Trends
5.1 Prominent Use of Copper Wires
5.2 Copper: A Preferred Metal for Electric Wiring Purpose
6. How to Start a Spring Manufacturing Plant
6.1 Understand the Type of Device Spring Manufacturing Facility will Provide
6.2 Locate Suppliers for Spring Manufacturing Facility
6.3 Promote the Spring Manufacturing Industry
7. Springs
7.1 Classification
7.2 Many Kinds
7.3 Many Kinds of Springs
7.4 Different Types of Springs: Compression, Extension, Torsion, & Constant Force Springs
7.5 Torsion Spring
7.6 Constant Force Spring
7.7 High-Carbon Spring Steels in Wire Form
7.8 High-Carbon Spring Steels in Flat Strip Form
7.9 Alloy Spring Steels
7.10 Stainless Spring Steels
7.11 Copper-Base Spring Alloys
7.12 Nickel-Base Spring Alloys
7.13 Nickel-Base Spring Alloys with Constant Moduli of Elasticity
7.14 Metal Springs
7.15 Springs Types and Common Spring Materials
7.15.1 Compression Springs
7.15.2 Springs Hooke‘s Law
7.15.3 Helical Compression Springs
7.15.4 Helical Tension Springs
7.15.5 Helical Torsion Springs
7.15.6 Special Springs
7.16 Spring End Types
7.17 Chapter Four – Common Spring Materials
7.18 Carbon Steel Springs
7.19 Alloy Steel
7.20 Stainless Steels
7.21 Non-Ferrous Alloys
8. Spring Manufacturing Process
8.1 Spring Design
8.2 Spring Manufacturing
8.3 According to Design & Row Material Standard
8.3.1 Cold Coiling
8.3.2 Hot Winding
8.3.3 Heat Treatment
8.3.4 Grinding
8.3.5 Shot Peening (Shot Blasting)
8.3.6 Coating
8.4 Compression Springs
8.5 Selection a Compression Spring
9. Wire Nail Manufacturing Business Idea
9.1 Legal Process Pertaining to the Production of Iron Wire Nails
9.2 A Wire Nail or the Equipment Needed to make Nails out of Iron Wire
10. Wire Nails
10.1 Cut and Wire Nails Differently
10.2 Uses
10.3 Specification
10.4 Market Potential
10.5 Types
10.6 Nail Materials
10.7 Sized
10.7.1 Common Nails
10.7.2 Box Nails
10.7.3 Duplex Head Nails
10.7.4 Annular Ring or Ring Shank Nails
10.7.5 Masonry/ Concrete Nails
10.7.6 Casing/ Finish Nails
10.7.7 Brad Nails
10.7.8 Roofing Nails or Clout Nails
10.8 Applications
10.9 Classification
11. Wire Nail Manufacturing Process
11.1 Manufacturing Process
11.2 Design
11.3 Raw Materials
11.4 Manufacturing Process
11.5 Nail-Making Machines in Series
11.6 Machine for Combining and Continuous Wire Drawing
11.7 Forming
11.8 Further Forming
11.9 Finishing
11.10 Packaging
11.11 Quality Assurance
11.12 The Upcoming
11.13 Technical Data of Wire Nail Making Machine
12. Wire Mesh
12.1 A Great Variety of Shapes and Applications
12.2 Characteristics
12.2.1 Welded Wire Mesh
12.2.2 Wire Fabrics
12.2.3 Wire Nettings
12.3 Basics of Wire Mesh
12.4 How Wire Mesh is Made
12.4.1 Wire Weaving
12.4.2 Welded Wire Mesh
12.5 Types of Wire Mesh
12.6 What is Welded Wire Mesh?
12.6.1 Galvanized Wire Mesh
12.6.2 Vinyl-Coated Wire Mesh
12.6.3 Welded Steel Bar Gratings
12.6.4 Stainless Steel Wire Mesh
12.6.5 Wire Mesh Patterns
12.6.6 Crimped Wire Mesh
12.6.7 Non-Crimped Wire
12.6.8 Double Weave Wire Mesh
12.6.9 Flat Top Weave Wire Mesh
12.6.10 Twill Weave Wire Mesh
12.6.11 Dutch Weave Wire Mesh
12.6.12 Off Count Wire Mesh
12.6.13 Stranded Weave Wire Mesh
12.6.14 Mesh Count
12.6.15 Wire Mesh Edges
12.7 Wire Used to Make Wire Mesh
12.7.1 Carbon Steel in Wire Mesh
12.7.2 Stainless Steel in Wire Mesh
12.7.3 Aluminum Wire in Wire Mesh
12.7.4 Copper in Wire Mesh
12.7.5 Brass in Wire Mesh
12.7.6 Bronze in Wire Mesh
12.8 Uses for Wire Mesh
12.9 Benefits
12.10 Market Potential
12.11 Basis and Presumptions
13. Welded Wire Mesh Manufacturing Process
13.1 Wire Rod
13.2 Cold Rolling
13.3 Straightening & Cutting
13.4 Welding
13.5 Bending & Cutting
13.6 Finished Mesh
14. Motions in Wire Mesh Weaving Process
14.1 Steps Involved in Weaving
15. Fiber Optic Manufacturing Process
15.1 Step 1: Prepare and Purify the Raw Materials for Fibre Optics
15.2 Step 2: Surface Treatment and Melting of the Fibre Optic Core-Rod
15.3 Step 3: Primary Coating Process and Wire Drawing
15.3.1 Process of Primary Coating
15.4 Step 4: Sorting and Colouring of Fibre Optic Cable Tension
15.4.1 Tension Sorting
15.4.2 Fiber Optic Coloring Process
15.5 Step 5: Fiber Optic Secondary Coating or Plastic Coating
15.6 Step 6: Fiber Optic Cable Core Manufacturing Process (Cable Forming Process)
15.6.1 Cable Forming Technology of Layer Stranded Optical Cable
15.6.2 SZ Stranding Process
15.7 Step7: Extrusion Technology of Optical Cable Integrated Jactketing
15.7.1 Optical Cable Water Blocking Technology
15.7.2 Process of Longitudinal Jacketing
15.7.3 Extrusion of Plastic
15.7.4 Protective Technology
15.7.5 Integrated Jacketing Production Line
16. Fiber Optic Patch Cord and Pigtail Production
Process
16.1 Step.1 Fiber Optic Patch Cord Cable Cutting
16.2 Step.2: Cleaning and Proper Handling of Fibre Optic Patch Cables
16.3 Step.3 Stripping and Labeling Fiber Patch Jumper Cable
16.4 Step.4 Fiber Insertion and Fiber Injection into Fiber Optic Ferrule
16.5 Step.5 Solidifying Fiber Patch Cord
16.6 Step.6 Ultrasonic Cleaning & Polishing of Fiber Patch Cable
16.7 Step.7 Fiber Jumper Microscope Inspection
16.8 Step. 8 FQC, for a Fibre Patch Cord
16.9 Step. 9: Fiber Patch Cord Packaging
17. Fiber-Optic Cable
17.1 Design
17.2 Capacity and Market
17.3 Reliability and Quality
17.4 Cable Types
17.5 Jacket Material
17.6 Fiber Material
17.7 Color Coding
17.7.1 Patch Cords
17.7.2 Multi-Fiber Cables
17.8 Safety
17.9 Hybrid Cables
17.10 Types
17.11 Placement
17.12 How Fiber Optics Works
17.13 Types of Fiber Optic Cables
17.14 Single-Mode Fiber
17.15 Multimode Fiber
17.16 Fiber Optics vs. Copper Cables
17.17 Advantages and Disadvantages of Fiber Optics
17.18 Fiber Optics Uses
17.18.1 Networking and Streaming on Computers
17.18.2 Internet Access and Cable TV
17.18.3 Habitats Under the Sea
17.18.4 Armed Forces and Space
17.18.5 Medical
17.19 What Kinds of Fibre Optic Cables Are There?
17.20 What is the Purpose of Optical Fibre Cable?
17.20.1 Rapid Internet Access
17.20.2 Networking
17.20.3 Centres for Data
17.20.4 Military Application
17.20.5 Fiber vs Cable: Structure
17.20.6 Fiber vs Cable: Availability
17.20.7 Fiber vs Cable: Reliability
17.20.8 Fiber vs Cable: Speed
17.20.9 Fiber vs Cable: Cost
17.20.10 Other Deployments, Fiber Networks, and Fiber to the Home
18. PVC Wire and Cable
18.1 Introduction
18.2 Market Potential
18.3 Basis and Presumptions
18.4 Technical Aspects
18.4.1 Process of Manufacture
18.5 Advantages
18.6 Tests
18.7 Types
18.7.1 Cables and Wires in PVC Specialty
18.7.2 PVC that Resists Cold
18.7.3 PVC that Resists Heat
18.7.4 PVC that Resists Oil
18.8 Uses
18.9 Customizable
18.10 Utilizable
18.11 Process for Manufacturing PVC Cable and Wire
19. How to Start PVC Cables Manufacturing Business
19.1 PVC Cables Manufacturing – Market Potential
19.2 Registration & License for PVC Cables Manufacturing
19.3 PVC Cables Manufacturing Machine & Testing Equipment
19.4 Double Bridge Tensile Testing Device by Kalvin
19.5 Materials Needed to Make PVC Cables
19.6 Manufacturing of PVC Cables
20. Wire PVC Coating Line
20.1 Wire Payoffs & Wire Decoilers
20.1.1 Features of the Novo Precision FWPO
20.1.2 Medium & Heavy Wire
20.2 Wire Rolling Wheel
20.3 PVC Wire Extruder Machine
20.4 Barrel Charger Machine
20.5 Cooling Flume
20.6 Traction Engine
20.7 Recoiling Machine
21. Roll Mesh PVC Coating Line
21.1 Equipment List
21.1.1 Auto Eletrical Pre-Heating & Curing Furnace
21.1.2 Fluidized Bed, Vibration Generator
21.1.3 Roll Mesh Delivery System
21.1.4 Mesh De-Coiler
22. Fence PVC Coating Line
22.1 Fence PVC Coating Equipment
22.2 Process Flow
22.2.1 Pre-Heating
22.2.2 Auto Powder Immersion
22.2.3 Curing
22.2.4 Coated Work Piece Cooling
22.2.5 Packing Machine
23. Wire Drawing Process
24. Aluminum Wire
24.1 Aluminum Wiring
24.2 Aluminum Conductors
24.3 Aluminium Cable
24.4 Aluminium Wire/Rod
24.5 Application of the Technique
24.6 Aluminium Alloy Wire
24.7 Technique Execution
24.8 Aluminium Alloy Wire
24.9 Aluminium Alloy Rod
24.10 Executing a Technique
24.11 Materials
24.12 Modern Building Construction
24.13 Electrical Device Ratings
24.14 Oxidation
24.15 Joining Aluminum and Copper Wires
24.16 Upgrades and Repairs
24.17 Aluminum Oxidation
25. Aluminium Wire Process
25.1 Description
25.2 Application
25.2.1 Aluminum Billet Pre-Heat Furnace
25.2.2 Extrusion Machine
25.2.3 Breakdown Rolling Machine
25.2.4 Aluminum Wire Annealing Furnace
25.2.5 Contour Rolling Machine
25.2.6 Contour Drawing Machine
25.2.7 Bright Annealing Wire Line
25.2.8 Wire Winding Machine
26. Steel Wire Rope
26.1 Components of a Steel Wire Rope
26.2 Rope Constructions and Types
26.2.1 Single Strand Ropes
26.2.2 Single Layer Stranded Rope
26.2.3 Multi-Strand Non-Spin Ropes
26.3 Types of Strand Construction
26.3.1 Unequal Lay Strands
26.3.2 Triangular Strands
26.3.3 Ribbon and Flattened Strands
26.3.4 Fibre Cored Strands
26.3.5 Fibre Covered Strands (Marline Clad)
26.3.6 Compact Strand
26.4 Lay Configuration
26.4.1 Type of Lay
26.4.2 Hand of Lay
26.5 Tensile Strength of Steel
26.5.1 Finish of Steel
26.6 Preformation
26.7 Lubrication
26.8 Wire Rope Composition
26.8.1 Steel Wire
26.8.2 Cord Core
26.8.3 Grease
26.9 Classification
26.9.1 Classified by Material
26.9.2 Classified by Surface State
26.9.3 Classified According to the Method of Tanning
26.10 Only One Strand
26.11 Two Strands
26.12 Three Strands
26.12.1 State Classification
26.13 Construction
26.13.1 Wires
26.13.2 Strands
26.13.3 Spiral Ropes
26.13.4 Stranded Ropes
26.14 Classification According to Usage
26.15 Rope Drive
26.16 Safety
26.17 Terminations
26.18 Thimbles
26.19 Wire Rope Clips
26.20 Eye Splice or Flemish Eye
26.21 Swaged Terminations
26.22 Wedge Sockets
26.23 Potted Ends or Poured Sockets
27. Steel Wire Ropes Production Process
27.1 Wire Rod
27.2 Surface Treatment
27.3 First Drawing
27.4 Patenting
27.5 Intermediate Drawing
27.6 Stranding
28. Galvanised Wire
28.1 Advantages
28.2 Uses
28.2.1 Binding Materials
28.2.2 Protective Fencing
28.2.3 Making Handicrafts
28.2.4 Agricultural Uses
28.2.5 Other Daily Uses
29. Wire Galvanising Plant
29.1 Clientele
29.2 Quality Assurance
29.3 Methods
29.3.1 Hot-Dip Galvanizing
29.3.2 Galvannealing
29.3.3 Pre-Galvanizing
29.3.4 Electro Galvanizing
30. Coaxial Cable
30.1 Applications
30.2 Description
30.3 How Coaxial Cables Work
30.4 Construction
30.5 Signal Propagation
30.6 Connectors
30.7 Types of Connectors
30.8 Types
30.8.1 Hard Line
30.8.2 Radiating
30.8.3 RG-6
30.8.4 Triaxial Cable
30.8.5 Twin-Axial Cable
30.8.6 Semi-Rigid
30.8.7 Rigid Line
30.9 Uses of Coaxial Cables
30.10 Coaxial Cable Sizes
30.11 Coaxial Cable Connector Types
30.12 Advantages
31. Coaxial Cable Manufacturing Process
31.1 Cutting
31.1.1 Cutting Semi-Rigid Coax with a Saw
31.2 Cutting Flexible Coax with a Saw System
31.3 Stripping
31.4 Bending
32. Ethernet Cable
32.1 Types
32.1.1 Types of Coaxial Cables
32.1.2 Connector Types Used in Coaxial Cable
32.1.3 Twisted Pair Cable Varieties
32.1.4 Types of Fiber Optics
33. Litang Cable LAN/Ethernet Cable Manufacturing Process
33.1 Step 1: Wire Diagram
33.2 Step 2: Copper Wire is Annealed to Increase Ductility
and Soften the Wire
33.3 Step 3: Copper Wire Extrusion and Insulation (Extruder, Sheath Machine)
33.4 Step 4: Wire Insulation Diameter Testing (Calipers and Performance Testers)
33.5 Step 5: Twisting and Stranding Wire (Twisting Machine)
33.6 Step 6: Cabling (Cabling Machine)
33.7 Step 7: Jacketing (Jacketing Machine)
33.7.1 Cross Filling (Separator Filling)
33.7.2 Metal Sheath Filling
33.7.3 Braided Wire Filling
33.7.4 Drain Wire Filling
33.7.5 Rid Cord Filling
33.7.6 Outer Cable Jacketing
33.7.7 Cooling and Printing
33.8 Step 8: Pre-Shipment Testing
33.9 Step 9: Packing
34. Power Cord Cable
34.1 Construction
34.2 Higher Voltages
34.3 Flexibility of Cables
34.4 Features
34.5 Terminologies
34.5.1 Electric Cords
34.6 Interconnection Cord Set
34.7 AC Power Cords
34.8 Custom Power Cords
34.9 Extension Cords
34.10 Generator Power Cords
34.11 NEMA Power Cords
34.12 NEMA 5-15P Power Cords
34.13 Electrical Plug
34.14 Sockets or Electrical Receptacles
34.15 Plug Adapters
34.15.1 Connector
34.16 Appliance Inlet
34.16.1 Flexible Cord
34.17 Pin
34.18 Pin Live
34.19 Unbiased Pin
34.20 Ground Pin
34.20.1 Thermal Sleeves
34.21 Polarized Relationship
34.22 Shutters
34.23 Outlet Covers
34.24 Retainers
34.25 Rating for Current and Voltage
34.26 Wire-Sharing Connector
34.27 Divider for Power Cords
34.28 Fuse
35. Power Cord Cable Manufacturing Process and Equipment
35.1 Step1: Cutting and Stripping the Cable to the Length and Outer Jacket
35.2 Step 2: Stripping and Twisting the Cable Inner Wire
35.3 Step3: Crimping the Plug to Cable for Making the Cable
Head Plug
35.4 Step 4: Crimping the AC Terminal to Cable for making
the Cable Tail Plug
35.5 Step5: After Crimped the Tail Plug then Manual Insert the Plastic Cover
35.6 Step6: Injection and Molding
35.7 Step 7: Cable Performance Testing
35.8 Step 8: Packing the Power Cord
36. Submersible Cable
36.1 Features
36.2 Applications
36.3 Type
36.4 Construction
36.5 Standards
36.6 Color Code
36.7 Benefits
36.8 Reasons to get Submersible Cable
36.9 Manufacturing Process
36.9.1 Taping Machine
36.9.2 Slitting and Rewinding Machine
36.10 Electrical Industrial Ovens
36.10.1 Industrial Oven Heat Sources
36.10.2 Industrial Oven Air Flow
36.11 High Voltage Tester
36.11.1 Horizontal Wire Wrapping Machine
36.11.2 Wire Vertical Wrapping
36.12 Packing Steps
37. Submersible Winding Wire Plant
37.1 Taping Machine
37.2 Slitting and Rewinding Machine
37.3 Electrical Industrial Ovens
37.3.1 Industrial Oven Heat Sources
37.3.2 Industrial Oven Air Flow
37.4 High Voltage Tester
37.5 Horizontal Wire Wrapping Machine
37.6 Wire Vertical Wrapping
37.7 Packing Steps
38. How to Start Barbed Wire Production Business
38.1 Barbed Wire Production Market Potential
38.2 Barbed Wire Production Business Registration
38.3 Investment & Costs for a Manufacturing Company of Barbed Wire
38.4 Production of Barbed Wire
38.5 Process Flow Chart
39. Barbed Wire
39.1 Design
39.1.1 Materials
39.1.2 Strand Structure
39.1.3 Barb Structure
39.1.4 Twist Type
39.2 Installation
39.3 Gates
39.4 Uses
39.4.1 Agriculture
39.5 Different Varieties of Barbed Wire
39.6 Benefits of the Zinc Coating
39.7 Benefits of Barbed Wire
39.8 Primary Uses for Barbed Wire Fencing
40. Barbed Wire Manufacturing Process
40.1 Raw Materials
40.2 Manufacturing Process
40.2.1 Making Steel Ingots
40.2.2 Making Billets
40.2.3 Making Wire
40.2.4 Making Barbed Wire
40.3 Quality Control
40.4 The Future
41. XLPE Cable
41.1 Introduction
41.2 Types
41.2.1 Cross-Linked Polyethylene (XLPE)
41.3 Uses & Application
41.4 Advantages
41.5 Properties
41.5.1 Thermal Properties
41.5.2 Electrical Properties
41.5.3 Mechanical Properties
41.5.4 Chemical Properties
42. Manufacturing Process of XLPE Cable
42.1 Conductor
42.2 Dielectric Insulation
42.3 Screening
42.3.1 Conductor Detector
42.3.2 Insulation Detector
42.4 Laying Up
42.5 Innersheath
42.6 Armouring
42.7 Final Testing
43. Electrical Cable Coating
43.1 Types of Cable Coating
43.1.1 Insulation
43.1.2 Semiconductor
43.1.3 Metal Screen
43.1.4 Filling In
43.1.5 Seat
43.1.6 Armour
43.1.7 Cover (Outer Sheath)
44. BIS Specifications
45. ISO Standards
46. China Cable Standards
47. US Standards
48. Factory Layout and Process Flow Chart & Diagrams
49. Photographs of Plant and Machinery with Supplier’s Contact Details
• Barbed Wire Production Machine
• Electric Cable Production Machine
• Semi-Automatic Cable Production Machine
• Semi-Automatic Coaxial Cable Stripping Machine
• Steel Wire Rope Making Machine
• Twisted Rope Making Machine
• Wire Rope Crimping Press
• Standard Automatic Crimping Press
• Automatic Aluminium & Copper Wire Drawing Machine
• PVC Cable Making Machine
• PVC Wire and Cable Making Machine
• Crimped Wire Mesh Machine
• Wire Nail Making Machine
• Automatic Wire Nail Making Machine
• Fiber Optic Cable Cutter
• Fiber Cable Blowing Machines
• Automatic Fibre Optic Cable Cutting & Rolling Machine
• Aluminum Cable Billet Pre-heat Furnace for Extrusion
• Extrusion Machine for Aluminum Wire
• Aluminum Cable Aging Annealing Furnace
• Bright Annealing Wire Line
• Pit Type Annealing Furnace
• Multi Wire Line Induction Heater
• Induction Bar End Heating System
• Double Twist Copper Wire Stranding Bunching Machine
• Copper Wire Tinning Machine
• Spring Grinding Machine
• Submersible Wire Tapping Machine
