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  • Handbook on Production, Recycling of Lithium Ion and Lead-Acid Batteries (with Manufacturing Process, Machinery Equipment Details & Plant Layout)
  • Handbook on Production, Recycling of Lithium Ion and Lead-Acid Batteries (with Manufacturing Process, Machinery Equipment Details & Plant Layout)
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Handbook on Production, Recycling of Lithium Ion and Lead-Acid Batteries (with Manufacturing Process, Machinery Equipment Details & Plant Layout) ( New Arrival ) ( ) ( ) ( ) ( )
Author P.K. Tripathi ISBN 9788195577507
Code ENI330 Format Paperback
Price: Rs 2995   2995 US$ 81   81
Pages: 544 Published 2022
Publisher NIIR PROJECT CONSULTANCY SERVICES
Usually Ships within 5
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Handbook on Production, Recycling of Lithium Ion and Lead-Acid Batteries

(with Manufacturing Process, Machinery Equipment Details & Plant Layout)

 

India is one of the world's largest battery manufacturers. Furthermore, there is an increase in global demand for batteries, and Indian battery producers are preparing to satisfy this need. The Indian battery sector has grown by 25% year over year and is expected to increase even more in the future. Batteries, such as Sealed Maintenance Free (SMF), lead-acid, or lithium-ion batteries, now power virtually everything else on the world.

The global battery market was worth USD 108.4 billion and is predicted to increase at a CAGR of 14.1%. The increasing demand from the automotive application is responsible for the market's rise. Rechargeable batteries are utilised in non-rechargeable batteries and electric vehicles in the automobile industry. The rising global popularity of consumer electronics is expected to increase the use of lithium-ion batteries as a product category. Portable electronics, such as LCD displays, smartphones, tablets, and wearable devices like fitness bands, are in high demand, increasing market growth. Because of technical developments in terms of increased efficiency, cost-effectiveness, and product innovation, the market is predicted to rise significantly. Battery demand is likely to be driven by strict emission requirements imposed by government agencies in industrialized countries such as the United States and the United Kingdom, as well as an increasing focus on fuel efficiency.

The demand for lithium-ion batteries is predicted to increase by more than 500 percent in the future. Many predictions suggest that demand will outpace supply, virtually assuring a price increase. All of the businesses in this field have unique opportunities to invest in the future of energy storage and transportation.

The global lithium-ion battery market size was valued at USD 53.6 billion and is expected to grow at a compound annual growth rate (CAGR) of 19.0%. The market's expansion can be ascribed to the rising demand for lithium-ion batteries in electric vehicles (EVs) and grid storage, since they provide high-energy density and lightweight solutions. The market size is expected to grow due to an increase in the registration of electric vehicles.

The global lead–acid battery industry is growing significantly across the globe and it is likely to register a CAGR of 5.2% during the forecast period. Growing SLI applications in the automobile sector, increase in renewable energy output, and rising demand for energy storage devices are some of the causes driving up demand for lead–acid batteries. As the telecom industry expands in nations like the United States, Brazil, India, and the United Kingdom, there is a growing demand for UPS systems as a backup power source, resulting in a higher usage of lead–acid batteries as a cost-effective energy source.

The book covers a wide range of topics connected to Batteries, as well as their manufacturing processes. It also includes contact information for machinery suppliers, as well as images of equipments.

A complete guide on Production, Recycling of Lithium Ion and Lead-Acid Batteries manufacture and entrepreneurship. This book serves as a one-stop shop for everything you need to know about the Battery manufacturing industry, which is ripe with opportunity for manufacturers, merchants, and entrepreneurs. This is the only book that covers Production, Recycling of Lithium Ion and Lead-Acid Batteries in depth. From concept through equipment procurement, it is a veritable feast of how-to information.

 

 

   1.   Introduction

        1.1.   Principles of Operation                                                 

        1.2.   Primary Batteries                                                         

                1.2.1.    Zinc–Manganese Dioxide Systems

                1.2.2.    Zinc–Mercuric Oxide Battery

                1.2.3.    Zinc–Silver Oxide Battery

                1.2.4.    Lithium Batteries

                1.2.5.    Air-Depolarized Batteries

                1.2.6.    Other Primary Battery Systems

                1.2.7.    Storage Batteries

                1.2.8.    Lead-Acid Batteries

                1.2.9.    Alkaline Storage Batteries

                1.2.10.  Lithium Storage Batteries                                      

        1.3.  Development of Batteries                                                

   2.   Battery Design and Function

        2.1.   Lithium Ion Battery Electrochemistry and Function             

                2.1.1. Anode and Cathode Material Consideration                   

                2.1.2. Cylindrical vs Prismatic Cell Design Tradeoffs

        2.2.   Battery Module Design Approach                                    

        2.3.   Safety Considerations                                                  

   3.   Industrial Battery Outlook

        3.1. The Lead-Acid Segment Expected to Dominate

                the Market                                                               

        3.2.  Asia-Pacific to Dominate the Industrial Battery Market         

   4.   Future Scope of Lithium Ion Batteries

        4.1.  Present Day Lithium Ion Batteries                           

        4.2.  Deficiencies of Present Lithium Ion Batteries and

                Likely Improvements                                               

        4.3.  Li-Ion Batteries are Amazing Energy Storage Devices         

        4.4.  The Future of Li-Ion Energy Storage                       

        4.5.  A Finite Resource                                                    

        4.6.  Early Li-Ion Battery Development                            

    

5. Future of Lithium-Ion Batteries

        and Electrification

        5.1. Major Trends

        5.2.  Technological Trends                                             

        5.3.  Future Trends in Battery Technology                      

        5.4.  Conclusion                                                             

   6.   Lithium Ion Battery

        6.1. General Characteristics

        6.2.  Advantages                                                             

        6.3.  Classification                                                          

        6.4.  Chemistry                                                               

                6.4.1. Lithium                                                           

                6.4.2. Cathode Materials                                            

                6.4.3. Electrolytes                                                     

                6.4.4. Cells Couples and Reaction Mechanisms          

        6.5.  Characteristics of Lithium Primary Batteries           

                6.5.1. Summary of Design and

                        Performance Characteristics                              

                6.5.2. Soluble-Cathode Lithium Primary Batteries        

                6.5.3. Solid-Cathode Lithium Primary Cells                  

        6.6.  Safety and Handling of Lithium Batteries                

                6.61. Factors Affecting Safety and Handling                

        6.7.  Safety Considerations                                             

        6.8.  Lithium/Sulfur Dioxide (LI/SO2) Batteries                 

                6.8.1. Chemistry                                                       

                6.8.2. Construction                                                    

                6.8.3. Performance                                                   

        6.9.  Cell and Battery Types and Sizes                            

        6.10.Use and Handling of Li/SO2 Cells and Batteries–

                Safety Considerations                                             

        6.11. Applications                                                            

        6.12. Lithium/Thionyl Chloride (Li/SOCl2) Batteries          

                6.12.1. Chemistry                                                     

                6.12.2. Bobbin-Type Cylindrical Batteries                    

                6.12.3.                                                                     

                6.12.4. Li/SOCl2 Cells, Flat or Disk-Type                     

   7.   Lithium-Ion Battery Applications

        7.1.    Personal Transportation Applications                              

        7.2.   Automotive Applications                                               

        7.3.    Microhybrid Electric Vehicles                                         

        7.4.    Hybrid Electric Vehicles                                                

        7.5.    PHEVs and EREVs                                                      

        7.6.    Battery Electric Vehicles                                                

        7.7.    Fuel Cell EVs                                                             

        7.8.    Bus and Public Transportation                                       

        7.9.    HD Truck Applications                                                  

        7.10.  Industrial Applications                                                  

        7.11. Robotics and Autonomous Applications                          

        7.12.  Marine and Maritime Applications                                    

        7.13.  Grid and Stationary Applications                                    

        7.14.  Bulk Energy Storage                                                    

        7.15.  Ancillary Services                                                        

        7.16. Transmission and Distribution Infrastructure Services          

        7.17. Customer Energy Management Services                           

        7.18. Community Energy Storage                                           

        7.19. Aerospace Applications                                          

   8.   Lithium Battery Manufacturing

        8.1   Electrode Coating                                                   

        8.2.  Cell Assembly                                                         

                8.2.1. Prismatic Cells                                                

                8.2.2. Cylindrical Cells                                               

        8.3.  Formation                                                               

        8.4.  Process Control                                                      

        8.5.  Support Services                                                    

        8.6.  Lithium ion Battery Pack Assembly Line Making Machine              

                8.6.1. Battery Cell Tester                                           

                8.6.2. Auto Paper Pasting Machine                            

                8.6.3. Auto Sorting Machine                                       

                8.6.4. Spot Welding Machine                                     

                8.6.5. Integrated Tester                                             

                8.6.6. Charging Discharging Aging Machine                 

   9.   Recycling of Lithium-Ion Batteries

        9.1.  Repairing and Remanufacturing                              

        9.2. Refurbishing, Repurposing, and Second Life          

        9.3. Second Life Partnerships                                        

        9.4. Recycling                                                                

        9.5. Manufacturing Process                                           

        9.6. Manufacturing Equipments                                     

                9.6.1. Filter Press–Removal of the Black Mass           

                9.6.2. Filter Press–Removal of the Lithium Carbonate  

                9.6.3. Features                                                         

        9.7. Evaporation and Heated Tank System                     

        9.8.  Clarifier                                                                   

                9.8.1 Features                                                          

        9.9.    Sludge Dryer                                                             

                9.9.1. Features and Benefits                                      

        9.10. Thermal Evaporators                                               

                9.10.1. Benefits of Evaporators                                  

        9.11. Reverse Osmosis (RO)                                            

                9.11.1. Applications                                                  

        9.12. Ultrafiltration                                                          

                9.12.1. Attributes                                                      

        9.13. Atmospheric Evaporators

  10.   Aluminium–Air Battery

        10.1. Electrochemistry                                                     

        10.2. Materials and Methods                                            

                10.2.1. Materials                                                       

                10.2.2. Hydrogen Evolution and Half-Cell Test             

                10.2.3. Full-Cell Test                                                 

        10.3. Results and Discussion                                           

        10.4. Aluminium-Air Battery: Discovery, Commercial Alloys and State of The Art

        10.5. Discovery and Production                                       

        10.6.Commercial Aluminium Alloys                                

  11.   Alkaline Battery

        11.1. Electro-Chemical Description                                 

        11.2. Temperature Effects on Performance                      

        11.3. Voltage and Capacity                                              

        11.4. Discharge Types                                                    

        11.5. Shelf Life                                                               

        11.6. The Shelf Life is influenced by Temperature,

                 Humidity and Internal Construction                        

        11.7. Testing / Care / Warnings                                       

                11.7.1. Testing

                11.7.2. Warnings

        11.8.   Current                                                                  

        11.9.  Construction                                                          

        11.10. Recharging of Alkaline Batteries                           

                  11.10.1. Leaks                                                            

                  11.10.2. Disposal                                                        

                  11.10.3. Alkaline Battery Recycling Industry                        

        11.11.  How are Batteries Made?

  12.   Metal-Air Battery

        12.1. Anodes for Metal-Air Batteries                                

                12.1.1 Lithium                                                           

                12.1.2. Magnesium                                                   

                12.1.3. Iron                                                               

                12.1.4. Zinc                                                              

        12.2. Cathodes for Metal-Air Batteries                             

        12.3. Catalyst for Air Cathodes                                        

  13.   Lead-Acid Batteries

        13.1. Introduction                                                            

        13.2. Lead Batteries in Applications                                

                13.2.1. Types of Lead-Acid Batteries                          

                13.2.2. Typical Commercially Available Battery Units   

                13.2.3. Use Pattern of Lead-Acid Batteries                  

                13.2.4. Charge–Discharge Procedures of

                           Lead-Acid Batteries                                       

        13.3. Non automobile Applications of Lead-Acid  Batteries          

                13.3.1. Stationary Applications of Lead-Acid Batteries 

                13.3.2. Standby Applications of Lead-Acid Batteries    

                13.3.3. Backup Power Applications of

                           Lead-Acid Batteries                                       

        13.4. Automobile Applications of Lead-Acid Batteries      

                13.4.1. Automobile Starting-Lighting-Ignition Applications         

                13.4.2. Electric and Hybrid Electric Vehicle Applications

                          of Lead-Acid Batteries                                     

  14.   Lead-Acid Batteries Fundamentals,

        Technologies, and Applications

        14.1  Introduction                                                            

        14.2  Materials and Properties                                         

                14.2.1. Porosity, Pore Size, and Pore Shape               

                14.2.2. Ionic Resistance                                            

                14.2.3. Electrochemical Compatibility                         

                14.2.4. Acidic and Oxidation Stability                         

                14.2.5. Puncture Resistance                                      

                14.2.6. Surface Area                                                 

        14.3. Separator Synthesis                                                

                14.3.1. Polyethylene Separator                                  

                14.3.2. Absorptive Glass Mat Separator                      

                14.3.3. Separator                                                      

                14.3.4. Rubber Separators                                         

        14.4. Separator Structure Design and Fabrication            

                14.4.1. Positive Ribs                                                 

                14.4.2. Negative Ribs                                                

                14.4.3. Embossed/Corrugated                                    

                14.4.4. Compression/Resiliency                                 

                14.4.5. Fabrication                                                    

        14.5. Effects of Material Composition, Morphology, and

                 Synthesis Conditions on Battery Performance       

                14.5.1. Antimony Poisoning and Water Loss               

                14.5.2. Low Electrical Resistance                               

        14.6. Effect of Battery Operating Conditions on

                Separator Performance                                           

                14.6.1. Basic Condition/Extreme Shrinkage                 

                14.6.2. Hydration Shorts                                            

                14.6.3. Extreme Oxidation                                         

        14.7. Technical Challenges, Mitigation Strategies,

                and Perspectives                                                     

                14.7.1. High-Power Starter Batteries                           

                14.7.2. Deep-Cycle Batteries                                     

  15.   Lead-Acid Battery Manufacturing

        Equipment

        15.1 Casting in a Grid                                                     

                15.1.1 Grid Caster                                                    

                15.1.2.Strip Expansion Grid                                       

                15.1.3 Continuous Grid Caster                                   

        15.2. Production of Lead Oxide                                       

                15.2.1. Barton Pot Process                                        

                15.2.2. Ball Mill process                                            

        15.3. Paste Mixing                                                          

                15.3.1. Batch Paste Mixer                                         

        15.4. Pasting                                                                   

        15.5. Curing                                                                    

        15.6. Formation                                                              

                15.6.1. Formation of Positive Plates                           

                15.6.2. Formation of Negative Plates                          

                15.6.3. Tank Formation                                             

                15.6.4. Case Formation                                             

        15.7. Battery Assembly                                                    

                15.7.1.Group Stacking                                               

                15.7.2. Alignment                                                      

                15.7.3. Group Burning                                               

                15.7.4. Group Alignment                                            

        15.8. Group Insertion                                                      

                15.8.1. Inspection and Terminal Alignment                  

                15.8.2. Short Circuit Testing                                      

                15.8.3. Intercell Welding                                            

                15.8.4. Shear Testing                                                

                15.8.5. Case Cover Sealing                                       

                15.8.6. Leak Testing                                                 

                15.8.7. Terminal (Post) Burning                                  

                15.8.8. Aluminum Foil Sealing                                    

                15.8.9. Acid Filling                                                    

                15.8.10. Packing                                                       

                15.8.11. Quality Assurance and Control                      

  16.   Recycling of Lead-Acid Battery

        16.1. Battery Breaking                                                     

                16.1.1. Historical Background of Battery Breaking       

                16.1.2. Modern Battery Breaking Process                   

                16.1.3. Battery Breaking: Potential Sources of

                          Environmental Contamination                          

        16.2. Lead Reduction                                                      

                16.2.1. Pyrometallurgical Methods                              

                16.2.2. Hydrometallurgical Methods                             

                16.2.3. Lead Reduction: Potential Sources

                          of Environmental Contamination                       

        16.3. Lead Refining                                                         

                16.3.1 Pyrometallurgical Refining                               

                16.3.2 Lead Refining: Potential Sources of

                          Environmental Contamination                          

        16.4. Lead Battery Recycling Plant                                   

                16.4.1. Scope                                                           

        16.5 Manufacturing Equipment:                                      

                16.5.1. Battery Cutting Machines / Battery Breakers    

                16.5.2. Rotary Furnace                                              

                16.5.3. Pollution Control Plant                                    

                16.5.4. Refining and Alloying Pots                              

                16.5.5. Ingoting Systems                                          

  17.   Zinc-carbon battery

        17.1. General Characteristics                                           

        17.2. Chemistry                                                               

        17.3. Types of Cells and Batteries                                    

                17.3.1. Leclanche´ Batteries                                      

                17.3.2. Zinc Chloride Batteries                                        

        17.4. Construction                                                           

                17.4.1. Cylindrical Configuration                                 

                17.4.2. Inside Out Cylindrical Construction                  

                17.4.3. Flat Cell and Battery                                      

                17.4.4 Special Designs                                              

        17.5. Cell Components                                                    

                17.5.1. Zinc                                                              

                17.5.2. Bobbin                                                          

                17.5.3. Manganese Dioxide (MnO2)                             

                17.5.4. Carbon Black                                                 

                17.5.5. Electrolyte                                                     

                17.5.6. Corrosion Inhibitor                                          

                17.5.7. Carbon Rod                                                   

                17.5.8. Separator                                                      

                17.5.9. Seal                                                              

                17.5.10.Jacket                                                          

                17.5.11. Electrical Contacts                                       

        17.6. Performance Characteristics                                   

                17.6.1. Voltage                                                         

                17.6.2. Discharge Characteristics                               

                17.6.3. Effect of Intermittent Discharge                       

                17.6.4. Comparative Discharge Curves—Size Effect

                           Upon Heavy Duty Zinc-chloride Batteries         

                17.6.5. Comparative Discharge Curves—Different

                           Battery Grades                                              

                17.6.6. Internal Resistance                                        

                17.6.7. Effect of Temperature                                    

                17.6.8. Service Life                                                   

                17.6.9. Shelf-Life                                                      

        17.7. Special Designs                                                     

                17.7.1. Flat-Pack Zinc/Manganese Dioxide P-80 Battery           

        17.8. Battery Parameters                                                 

        17.9. Types and Sizes of Available Cells and Batteries    

  18.   Environmental Issues for Batteries

        18.1. Lifecycle Analysis (LCA)                                         

        18.2. Material Issues                                                       

                18.2.1. Resource Availability                                      

        18.3. Environmental Impacts                                          

                18.3.1. Electrode Materials                                              

                18.3.2. Electrolyte Risks                                                

                18.3.3. Binders                                                            

        18.4. Material Issues: Going Forwards                            

                18.4.1. Energy Density                                              

                18.4.2. Alternative Materials                                      

                18.4.3. Non-Fluorinated Binders                                 

                18.4.4. Cobalt Substitution                                         

        18.5. Energy Issues: Production and Charging               

                18.5.1. Source Of Energy for Production                     

                18.5.2. Roundtrip Efficiency                                       

        18.6. Lifespan                                                                 

        18.7. End-of-Life (EoL) treatment                                     

                18.7.1. Recycling                                                      

                18.7.2. Re-Use                                                         

                18.7.3. Design for Recycling and Re-Use                    

  19.   International Standards and

        Testing Applicable to Batteries

Standards and Safety Testing Organisations        

General Battery Standards      

Lithium Battery Standards       

Nickel Metal Hydride Battery Standards  

Nickel Cadmium Battery Standards        

Lead Acid Battery Standards    

Photovoltaic Battery Standards 

Safety Standards      

Automotive Battery Standards  

Aircraft Battery Standards       

Military Standards for Batteries, Software,

     EMC/RFI, Safety & Quality 

Radio Battery Standards         

Standby Power Systems Standards       

Software Standards   

EMC/RFI Standards  

Ingress Protection (IP) Standards          

Battery Monitoring Standards   

Battery Recycling and Disposal Standards           

Other Related Electrical Standards        

Quality Standards     

  20.   BIS Specifications

  21.   Plant Layout and Process Flow Chart

        & Diagram

  22.   Automated Manufacturing Equipment

        22.1. Equipment Specifications                                      

        22.2. Kaido Winder                                                         

        22.3. Hibar Equipment                                                    

                22.3.1. Module 1: Bottom Tab Welding System                      

                22.3.2. Module 2: Beading/Grooving System                         

                22.3.3. Module 3: Sealant Dispensing System                       

                22.3.4. Module 4: Electrolyte Filling System                         

                22.3.5. Module 5: Top Tab Welding and Taping System            

                22.3.6. Module 6: Final Crimping System                             

        22.4. Formation and Test Equipment                              

        22.5.  Machine Vision Approach and Implementation                   

                22.5.1. Part Serial Number / Bar Code Tracking           

        22.6. Manufacturing Equipment Installation                               

        22.7. Operator Training                                                         

        22.8. Manufacturing Equipment Validation                                

                22.8.1. Kaido Winder Validation                                      

                22.8.2. Hibar Resistance Welding Module Validation             

                22.8.3. Hibar Beading Module Validation                            

                22.8.4. Hibar Sealant Dispensing Module Validation              

                22.8.5. Hibar Electrolyte Filling Module Validation                

                22.8.6. Hibar Electrolyte Filling System Performance Validation

                22.8.7. Hibar Top Tab Welding and Taping Module Validation  

                22.8.8. Hibar Crimping System Validation                          

  23.   Photographs of PLANT & Machinery with

        Supplier's Contact Details

Lead Battery Recycling Plant   

Battery Automatic Plate Pasting Machine

Lead Battery Recycling Plant   

Lithium Ion Battery Machine     

Lithium Ion Battery Tester       

Vacuum Oven         

Vacuum Drying Oven for Lithium Ion Battery         

Planetary Mixer Vacuum Jacketed         

Battery Inter-cell Welding Machine         

Automatic Battery Assembling Plant      

Battery Breaking and Separation Ds Systems       

Electrode Coating Machine      

Battery Plate Enveloping Machine         

Lead Battery Breaking Plant    

Battery Cutting Machine         

Battery Cell Spot Welding Machine        

Semi-Auto Grooving Machine for Cylindrical Cell   

Battery Heat Sealing Machine  

Battery Laser Welding Machine 

Electric Battery Lead Melting Furnace     

 

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  • This report provides vital information on the product like its definition, characteristics and segmentation.
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  • This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.
  • The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.
The report contains all the data which will help an entrepreneur find answers to questions like:
  • Why I should invest in this project?
  • What will drive the growth of the product?
  • What are the costs involved?
  • What will be the market potential?

The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product. The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.

Our Approach:

  • Our research reports broadly cover Indian markets, present analysis, outlook and forecast.
  • The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players.
  • We use reliable sources of information and databases. And information from such sources is processed by us and included in the report.

Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

Introduction
  • Project Introduction
  • Project Objective and Strategy
  • Concise History of the Product
  • Properties
  • BIS (Bureau of Indian Standards) Provision & Specification
  • Uses & Applications
Market Study and Assessment
  • Current Indian Market Scenario
  • Present Market Demand and Supply
  • Estimated Future Market Demand and Forecast
  • Statistics of Import & Export
  • Names & Addresses of Existing Units (Present Players)
  • Market Opportunity
Raw Material
  • List of Raw Materials
  • Properties of Raw Materials
  • Prescribed Quality of Raw Materials
  • List of Suppliers and Manufacturers
Personnel (Manpower) Requirements
  • Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel
Plant and Machinery
  • List of Plant & Machinery
  • Miscellaneous Items
  • Appliances & Equipments
  • Laboratory Equipments & Accessories
  • Electrification
  • Electric Load & Water
  • Maintenance Cost
  • Sources of Plant & Machinery (Suppliers and Manufacturers)
Manufacturing Process and Formulations
  • Detailed Process of Manufacture with Formulation
  • Packaging Required
  • Process Flow Sheet Diagram
Infrastructure and Utilities
  • Project Location
  • Requirement of Land Area
  • Rates of the Land
  • Built Up Area
  • Construction Schedule
  • Plant Layout and Requirement of Utilities

Project at a Glance

Assumptions for Profitability workings
Plant Economics
Production Schedule
Land & Building
  • Factory Land & Building
  • Site Development Expenses
Plant & Machinery
  • Indigenous Machineries
  • Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets
  • Furniture & Fixtures
  • Pre-operative and Preliminary Expenses
  • Technical Knowhow
  • Provision of Contingencies
Working Capital Requirement Per Month
  • Raw Material
  • Packing Material
  • Lab & ETP Chemical Cost
  • Consumable Store
Overheads Required Per Month And Per Annum
  • Utilities & Overheads (Power, Water and Fuel Expenses etc.)
  • Royalty and Other Charges
  • Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
  • Equity Capital
  • Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals
  • Revenue/Income/Realisation
  • Expenses/Cost of Products/Services/Items
  • Gross Profit
  • Financial Charges
  • Total Cost of Sales
  • Net Profit After Taxes
  • Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
  • Current Assets
  • Gross Working. Capital
  • Current Liabilities
  • Net Working Capital
  • Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
  • ROI (Average of Fixed Assets)
  • RONW (Average of Share Capital)
  • ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios
  • D.S.C.R
  • Earnings Per Share (EPS)
  • Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
  • Variable Cost & Expenses
  • Semi-Var./Semi-Fixed Exp.
  • Profit Volume Ratio (PVR)
  • Fixed Expenses / Cost
  • B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
  • Resultant N.P.B.T
  • Resultant D.S.C.R
  • Resultant PV Ratio
  • Resultant DER
  • Resultant ROI
  • Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status
  • Equity Capital
  • Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
  • Determined Capacity P.A of Products/Services
  • Achievable Efficiency/Yield % of Products/Services/Items
  • Net Usable Load/Capacity of Products/Services/Items
  • Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR