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Wax Polishes Manufacturing Handbook with Process and Formulae (Automobile, Industrial, Leather, Furniture, Floor, Marine, Metal and Shoe Polish) ( New Arrival ) ( ) ( ) ( ) ( )
Author NPCS Board of Consultants & Engineers ISBN 9788193733936
Code ENI529 Format Paperback
Price: Rs 1675   1675 US$ 150   150
Pages: 384 Published 2019
Publisher NIIR PROJECT CONSULTANCY SERVICES
Usually Ships within 5

Polishes typically contain a lot of abrasives, rinsing agents and organic solvents. Protectants typically contain neither abrasives nor rinsing agents, less organic solvents than the two other product types and a lot of protectant. Polishes are used to maintain a glossy finish on surfaces as well as to prolong the useful lives of 
these surfaces. Polishes can be described in terms of their physical form, carrier system, ability to clean, and durability. Physical forms of polishes include pastes, pre-softened pastes (non-flowing emulsions), liquids, and gels. Polishes beautify and protect by coating or refinishing surfaces.
Waxes are used as finishes and coatings for wood products. Waxes are also used in shoe polishes, wood polishes, and automotive polishes, as mold release agents in mold making. 
Furniture polish value sales are expected to reach US$ 13,101.3 mn by 2027, expanding at a CAGR of 5.0%. Shoe polish protects the shoes from moisture, water, and becoming hard. It provides the shoes with a waxy coating and a shine. Shoe polish market is concentrated in the urban areas. The global shoe polish market is projected to grow at a CAGR of 2.75% over the forecast period of 2019-2025. The global metal polish products market has been registering rapid growth, owing to the use of different metal alloys in machinery, furniture and other metal products due to their cheaper cost and high efficiency. Globally, the metal polish market has been witnessing significant growth, owing to the rise in the demand for cleaning and polishing products.
The book contains formulations and manufacturing process of auto polish and wax products, furniture polish, marine polish, metal polish and shoe polish, their marketing strategies, BIS specification, directory section, plant layouts and photographs of machinery with supplier’s contact details.
A total guide to manufacturing and entrepreneurial success in one of today's most wax and polish industry. This book is one-stop guide to one of the fastest growing sectors of the wax and polish industry, where opportunities abound for manufacturers, retailers, and entrepreneurs. This is the only complete handbook on the commercial production of wax and polish products. It serves up a feast of how-to information, from concept to purchasing equipment. 

1. INTRODUCTION
Polishes
Furniture
Floor
Automobiles
Metal
Shoe
Health, Safety, and Environmental Factors
Economic Factors
2. POLISH TYPES
Water-Free Polishes
Emulsion Polishes
Solvent-Free Polishes
Active Ingredients
Silicones
Waxes
Solvents
Powders
Emulsifiers
Thickeners
Biocides
Formulation Tips
Stability Problems
Oil-in-Water Polishes
Formulation Tips
Stability Problems
Oil-in-Water Polishes
3. AUTO POLISH AND WAX PRODUCTS
Identifiable Content of Agents
1. Abrasives
Identified Abrasives
2. Rinsing Agents
Identified Rinsing Agents
3. Protectants
Identified Protectants
4. Organic Solvents
Identified Organic Solvents
5. UV-Absorbers
Identified UV-Absorbers.
6. Fillers
Identified Fillers
7. Emulsifiers
Identified Emulsifiers
8. Thickening Agents
Identified Thickening Agents
9. Preservatives
Identified Preservatives
10. pH-Regulating Agents
Identified pH-Regulating Agents
11. Colouring Agents
Identified Colouring Agent
12. Scents
Identified Scents
13. Propellants (Aerosol Spray Cans)
Identified Propellants (Aerosol Spray Cans)
14. Substances with Unidentified   Functionality
Substances with Unidentified Functionality
4. FURNITURE POLISH
Raw Materials
Polishing Agents
Solvents
Emulsifiers/Surfactants
Propellants
Design
Manufacturing Process
Compounding the Wax Emulsion
Filling the Primary Container
Pressurizing/Gassing the Can
Final Operations/Finishing Steps
Types of Wood Polish
Non-Polish Methods
5. MARINE POLISH
Product Information
Drying/Overcoating Information
Application and Use
Transportation, Storage and Safety Information
Storage 
General Information
Transportation
Safety 
General
Disposal
Important Notes
6. METAL POLISH
Chemical Polishes 
Abrasive Polishes
Chemical Polishes 
Ingredients in Metal Polish
Ammonia
Denatured Alcohol
Petroleum Distillates and Naphtha
Acids
Thiourea
Silica
7. SHOE POLISH
Shoe Polish Manufacturing Process
Product Category
Paste Polish
Parade Premium Gloss
Liquid Shoe Polish
Instant Wax Shine
Express Shine Sponge
White Cleaner for Canvas and Sports Shoes
General Properties of Polish
Composition & Toxicology
Thermophysical Properties of Shoe Polish Manufactured from Pure Water Sachet
Introduction
Polish and Its Functions
Types of Polish
General Properties of Polish
Materials and Methods
Polish Formulations
Melting Point
Relative Density
Flow Diagram
Result
Properties of Wax after Pyrolysis
Thermophysical Properties of Manufactured Polish
Viscosity of Polishes at Different Temperatures
8.     MANUFACTURING PROCESS & FORMULATIONS
Glass Cleaners/Polishes
Ammoniated Glass Cleaner
    Glass Cleaner I
Low VOC/Non Acid Glass Cleaner
Cleaner/Polish for Glass
Procedure
Comments
Dry Powder Cleaning Compound, Low 
    Aggressive Type
Procedure
Glass Cleaner
    Vinegar 
    Economical
Physical Properties
Glass Cleaner
    Vinegar
    Heavy-Duty
Procedure
    Physical Properties
Glass Cleaner & Polish
Preparation
Use Instructions
Glass Cleaner-Polish
Method
Glass Cleaners All-Purpose 
    Glass Cleaner
All-Purpose Glass Cleaner
II-Purpose Glass Cleaner, Liquid Spray
All-Purpose Glass Cleaner, Liquid Spray
    Industrial Glass Cleaner
Procedure
Multi-Feature Glass Cleaner
Glass Cleaner
Metal Cleaners and Polishes
Acid Cleaner
Procedure
Physical Properties
High-Foaming Acid Scrubber
Procedure
Physical Properties
Acid Metal Cleaner No. 392
Procedure
Directions for Use
Acid Cleaner No. 288
Procedure
Aluminum Brightener-I
Aluminum Brightener-II
Aluminum Brightener-III
Aluminum Cleaner
Procedure
Physical Properties
Aluminum Cleaner
Procedure
Physical Properties
Aluminum Cleaner
Procedure
Physical Properties
Aluminum Cleaner
Procedure
Physical Properties
Aluminum Cleaner Concentrate F-498
Procedure
Typical Properties
Aluminum Wash F-499
Procedure
Typical Properties
Silver Polish. Soft Paste
Procedure
Aluminum Cleaner/Polish. Soft Paste
Procedure
Comments
Tarnish-Retardant Silver Polish, Soft Paste
Procedure
Fine Brass Polish
Procedure
Emulsion Metal Polish
Procedure
Iron Phosphating and Cleaning Formulations-Liquid Products
Comment
Steam Cleaners Powder
Iron Phosphating and Cleaning Formulations-Liquid Products
Acid Cleaners
Liquid-I
Liquid-II
Industrial Soak Tank Aluminum Cleaner
Rust Remover for Steel
Degreaser (for engine blocks &
    automotive machine parts)
Iron Phosphating and Cleaning 
    Formulations-Solid Products
Comments
Low Foam Heavy Duty Alkaline Cleaner-A
Low Foam Heavy Duty Alkaline Cleaner-B
Procedure
Moderate Alkalinity, Soil Splitting Soak Cleaner
Procedure
Metal Cleaner Formulas 
Liquid A-14
Liquid A-15
Method of Preparation
Formula A-14
Formula A-15
Formula A-16
Metal Cleaning (Industrial)
    Ferrous Metals—Immersion
Liquid-Light Duty
Powder—Heavy Duty
Powder—Medium Duty
Powder—Light Duty
Ferrous Metals—Spray Liquid—Light Duty
Powder—Light Duty
Non-Acid Aluminum Brightener-I
Non-Acid Aluminum Brightener-II
Soak-Tank Metal Cleaner (Powder, For Magnesium)
Procedure
High-Temperature Spray Cleaner
Procedure
Physical Properties
Viscous Phosphoric/Oxalic Acid Cleaner-I
Viscous Phosphoric/Oxalic Acid Cleaner-II
Viscous Phosphoric/Oxalic Acid Cleaner-III
Polishes, Coatings and Finishes
Aerosol Appliance Polish
Aerosol Concentrate
Preparation
Aerosol Furniture Polish
Preparation
Aerosol Furniture Polish
Method
Furniture Polish
Method
Furniture Polish (Cationic Emulsion)
Method
Detergent/Corrosion-Resistant Polish
Detergent-Resistant Paste Polish
Furniture Polish
Procedure
Furniture Polish No. 337
Procedure
Industrial Floor Finish-Formula B (24% Solids)
Industrial Floor Finish-Formula A (22% Solids)
Mixing Procedure
Industrial Floor Finish-Formula B (25% Solids)
Industrial Floor Finish-Formula C (18% Solids)
Mixing Procedure
Industrial Floor Finish-Formula A (20% Solids)
Industrial Floor Finish-Formula B (16% solids)
Mixing Procedure
Industrial Floor Finish-Formula C (20% Solids)
Industrial Floor Finish-Formula D (25% Solids)
Procedure
Auto Cleaners and Polishes
Auto Cleaner/Polish, Aerosol Packed
Procedure
Detergent-Resistant Auto Cleaner/Polish Thick Liquid, Oil-External
    Procedure
Auto Cleaner/Polish, Hard Paste
Procedure
Cream Cleanser—Non Wax Type
Procedure
Auto Cleaner/Polish, Hard Paste
Procedure
Comments
Detergent-Resistant Auto Cleaner/Polish
    Thick Liquid, Oil-External
Procedure
Auto-Cleaner/Polish, High Gloss
Procedure
Pre-Wax Cleaner, Automotive Liquid
Procedure
Auto Cleaner/Polish, Low-Temperature Compounded Thick Liquid, Water-External
Procedure
Auto Cleaner/Polish for Machine Buffing
Procedure
Auto Cleaner/Polish, Soft Paste
Emulsion
Procedure
“Luster-Powder” Auto Polish
Procedures
Auto Cleaner/Polish, Thick Liquid 
Oil-External
Procedure
Detergent-Resistant Auto/Cleaner Polish, 
    Thin Liquid
Procedure
Cream Car Wax
Procedure
Rubbing Compound
Procedure
Comments
Detergent-Resistant Auto Cleaner Polish
Detergent-Resistant Auto Cleaner Polish-Polish A
Detergent-Resistant Auto Cleaner Polish-Polish B
Method
Auto Cleaner-Polish
Method
Liquid Si1icone Car Polish
Preparation
Auto Rinse-Wax Concentrate
Method
Auto Vinyl-Top Protector
Method
Spraywax II
Non-Hydrocarbon Spraywax-N-3
Non-Hydrocarbon Spraywax-N-4
Transportation Cleaners 
Wash and Wax 1
Wash and Wax 2
Polish or “Hot Wax”
Waxless, Presoftened, Detergent-Resistant, Cleaner, Paste Polish
Auto-Rinse Polish
Liquid Boat Polish
Procedure
Paste Boat Polish
Procedure
Furniture Polish, Plant Wax
Denatured Alcohol
Shoe Cream
Furniture Polish, Siliconized
Metal Polish
Floor Polish
Furniture Polish, Lemon Oil
    Furniture Polish, Oil and Wax
Linoleum Polish
Aluminum Polish I
Aluminum Polish II
Brass Paste Polish
Gold Polish
Silver Cleaner and Polish
Plastic Polish
Chromium Cleaner and Polish
Car Polish (Color Protection)
Car Polish Gloss Formulation
Polishes
Polyethylene Emulsions
Anionic Emulsions
    (Wax to Water Method)
Nonionic Emulsions
    (Wax to Water Method)
    Cationic Emulsions
    (Wax to Water Method)
    Heavy Duty Floor Polish
Resin Emulsion I
Resin Emulsion II 
Resin Emulsion II 
Borax Cut Shellac Solution 
“A-C” Polyethylene 629 Wax Emulsion
Finished Product 
Carnauba Base Floor Polish
Wax Emulsion
Leveling Agent Solution
No Rub Polishes
Silicone Furniture Polish
Wax Paste Polish 
Liquid Cream Wax Polish 1
Automobile Polish
Liquid Floor Polish
Water-Emulsion Floor Waxes
Liquid Solvent Wax
Floor Polish Paste
Automobile Cleaner-Polish
Bright Drying Floor Wax Emulsion
Final Composition
Silicone Polishing Cloth
Mineral Oil Emulsion Polish
Aerosol Polish
Aerosol Waxless Polish
Auto Cleaner Polish
Ball Bearing Polish
Chemical Polishing of Steel
Chemical Polishing of Aluminum
Alkaline Aluminum Cleaner
Metal Cleaner
Silver Cleaner
Silver Polish (Dip)
Paste Polish
Antislaking Buffing Composition
Lime Buffing Composition
Abrasive Vehicle (Oil)
Razor Strop Compound
Floor-Wax Emulsion
Nonrubbing Floor Wax
Water-Emulsion Paste Waxes
Liquid Solvent Waxes
Solvent-Type Paste Waxes Shoe Polishes
Stable Wax-Solvent Floor Polish
Liquid Solvent Floor Wax
Buffing Compound
Metal Abrasive
Polishes for Automobiles
Polishes for Brass, Bronze Copper, Etc.
Polishes for Floors
Polishes for Furniture
Red Furniture Paste
Polishing Powders
Liquid Polishes
Polishing Soaps
Metal Polishes
Polishing Pastes
Polishes for Pianos
Polishes for Steel and Iron
Polishes for Wood
Miscellaneous Polishing Agents
Polishing Cloth
Polishing Cream
Polishing Paste
Leather Polish
Shoe Polish
Floor Polish
(No-rubbing Type)
9. MARKETING STRATEGIES
New Targets, New Products
Marketing Strategies for New Products
Marketing Strategies: Scope of Framework Defined 
The Product
The Tools: The New Product
Place
Promotion
Factors influencing the Choice of Strategies
Success and Failure Factors
The many meanings of New Product Success and Failure
Reasons for the Company to have a New Product
Dimensions of Positioning & Differentiation
Company Competitive Position vis-a-vis Industry Stage and Market Attractiveness
Competitive Marketing Strategies
Company Growth Strategies
Rationale/Benefit Sought
Sources Used for Launching New Products on the Market
Stages of Development of New Products 
Stage 1. Generating Ideas
Stage 2. Selecting Ideas
Stage 3. Assessing Ideas
Stage 4. Product Developing
Stage 5. Product Testing (Pilot Experiment)
Test Advantages
Stage 6. Product Marketing
Marketing Strategy for Start-Up Businesses
Marketing Strategy Checklist
10.   BIS SPECIFICATION
11. DIRECTORY SECTION
Raw Material Suppliers
Butoxyethanol
Propylene Glycol
Sodium Dihydrogen Phosphate
Isopropyl Alcohol
Phosphoric Acid
Sulfamic Acid
Ammonium Bifluoride
Tetra Potassium Pyrophosphate
Methanol
Sodium Hexametaphosphate
Oleic Acid
Machinery Suppliers List
Stainless Steel Reactor
Jacketed Vessel
Mass Mixer Machine
Storage Tank
MS Reactor
Cooling Tower
Mixing Tank
12. PLANT LAYOUTS
13. PHOTOGRAPHS OF MACHINERY WITH
SUPPLIER’S CONTACT DETAILS
Stainless Steel Reactor
Jacketed Vessel
Mass Mixer Machine
Baby Boilers
Storage Tank
Mild Steel Reactor
MS Reactor
Electronic Weighing Machine
Mini Boiler
Filling Machine
Mixing Tank
Automatic Weighing & Filling Machine
Cooling Tower
Carbonation Unit

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

Introduction
  • Project Introduction
  • Project Objective and Strategy
  • Concise History of the Product
  • Properties
  • BIS (Bureau of Indian Standards) Provision & Specification
  • Uses & Applications
Market Study and Assessment
  • Current Indian Market Scenario
  • Present Market Demand and Supply
  • Estimated Future Market Demand and Forecast
  • Statistics of Import & Export
  • Names & Addresses of Existing Units (Present Players)
  • Market Opportunity
Raw Material
  • List of Raw Materials
  • Properties of Raw Materials
  • Prescribed Quality of Raw Materials
  • List of Suppliers and Manufacturers
Personnel (Manpower) Requirements
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Plant and Machinery
  • List of Plant & Machinery
  • Miscellaneous Items
  • Appliances & Equipments
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  • Electric Load & Water
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Manufacturing Process and Formulations
  • Detailed Process of Manufacture with Formulation
  • Packaging Required
  • Process Flow Sheet Diagram
Infrastructure and Utilities
  • Project Location
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Assumptions for Profitability workings
Plant Economics
Production Schedule
Land & Building
  • Factory Land & Building
  • Site Development Expenses
Plant & Machinery
  • Indigenous Machineries
  • Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets
  • Furniture & Fixtures
  • Pre-operative and Preliminary Expenses
  • Technical Knowhow
  • Provision of Contingencies
Working Capital Requirement Per Month
  • Raw Material
  • Packing Material
  • Lab & ETP Chemical Cost
  • Consumable Store
Overheads Required Per Month And Per Annum
  • Utilities & Overheads (Power, Water and Fuel Expenses etc.)
  • Royalty and Other Charges
  • Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
  • Equity Capital
  • Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals
  • Revenue/Income/Realisation
  • Expenses/Cost of Products/Services/Items
  • Gross Profit
  • Financial Charges
  • Total Cost of Sales
  • Net Profit After Taxes
  • Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
  • Current Assets
  • Gross Working. Capital
  • Current Liabilities
  • Net Working Capital
  • Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
  • ROI (Average of Fixed Assets)
  • RONW (Average of Share Capital)
  • ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios
  • D.S.C.R
  • Earnings Per Share (EPS)
  • Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
  • Variable Cost & Expenses
  • Semi-Var./Semi-Fixed Exp.
  • Profit Volume Ratio (PVR)
  • Fixed Expenses / Cost
  • B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
  • Resultant N.P.B.T
  • Resultant D.S.C.R
  • Resultant PV Ratio
  • Resultant DER
  • Resultant ROI
  • Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status
  • Equity Capital
  • Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
  • Determined Capacity P.A of Products/Services
  • Achievable Efficiency/Yield % of Products/Services/Items
  • Net Usable Load/Capacity of Products/Services/Items
  • Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR