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Handbook on Agro Based Industries (Garlic Oil and Powder, Biomass Briquettes from Bio Waste, Moringa Oleifera (Drumstick) Powder, Dehydrated Onion, Aloe Vera Gel and Powder, Cashew Nut Shell Oil and Cardanol, Rice Powder, Puttu and Wheat Powder, Fructose Syrup from Broken Rice, Potato Powder, Granules and Pellets, Rice Flakes and Puffed Rice, Cashew Nut Processing Unit, Banana, Onion, Orange and Tomato Powder & Disposable Plate and Cups from Waste Rice Husk Powder) (3rd Edition) ( ) ( Best Seller ) ( ) ( ) ( )
Author P.K. Tripathi ISBN 9788195676934
Code ENI12 Format Hardcover
Price: Rs 1775   1775 US$ 45   45
Pages: 221 Published 2023
Publisher NIIR PROJECT CONSULTANCY SERVICES
Usually Ships within 5 days

The term "agro" refers to agriculture, which is the cultivation of crops and the rearing of animals for various purposes. The agro-based industry, "agro" encompasses all the activities related to farming, including growing crops, raising livestock, and harvesting natural resources. Agro is the foundation of the agro-based industry, as it involves the production of raw materials and agricultural products that are essential for various sectors. This includes crops such as grains, fruits, vegetables, and oilseeds, as well as livestock such as cattle, poultry, and fish.

Agro-based industries use these agricultural products as raw materials for further processing and manufacturing. For example, crops can be processed into food products such as flour, oil, and beverages, while livestock can be processed into meat, dairy products, and leather. In addition to food and beverages, the agro based industry also includes sectors such as biofuels, forestry, and fisheries. Biofuels are derived from agricultural crops and are used as an alternative to traditional fossil fuels. Forestry involves the sustainable management of forests and the production of wood products. Fisheries focus on the breeding and harvesting of fish and other aquatic organisms.

Agro is the backbone of the agro-based industry, providing the necessary raw materials and resources for various sectors. It is an integral part of our economy and plays a vital role in meeting the growing demand for food, fuel, and fiber products.

India is one of the largest producers of food, and is the second largest producer of rice, wheat, fruits, and vegetables in the world. Nearly 70% of the population depends on agriculture and agro-based industries. Since it would cause diversification and commercialization of agriculture, it will thus enhance the incomes of farmers and create food surpluses. It is a well-recognized fact across the world, particularly in the context of industrial development that the importance of agro industries is relative to agriculture increases as economies develop. It should be emphasized that food is not just produce. Food also encompasses a wide variety of processed products. It is in this sense that the agro-industry is an important and vital part of the manufacturing sector in developing countries and the means for building industrial capacities. The development of agro-based industries commenced during pre-independence days. Cotton mills, sugar mills, jute mills were fostered in the corporate sector.

The major contents of the book are production of Garlic Oil and Powder, Biomass Briquettes from Bio Waste, Moringa Oleifera (Drumstick) Powder, Dehydrated Onion, Aloe Vera Gel and Powder, Cashew Nut Shell Oil and Cardanol, Rice Powder, Puttu and Wheat Powder, Fructose Syrup from Broken Rice, Potato Powder, Granules and Pellets, Rice Flakes and Puffed Rice, Cashew Nut Processing Unit, Banana, Onion, Orange and Tomato Powder, Disposable Plate and Cups from Waste Rice Husk Powder with Manufacturing Process, Project Profiles (with cost estimation) and process flow diagrams. This book is also a fantastic resource for people interested in or who have worked in the Agro Based industry.

Profitable and viable business opportunities exist in the Agro sector. As a result, creating your own business is a good way to get into it. To learn more about Agro based industry in depth, read this book. It will assist you in figuring out how to establish your own Agro Business. Because of the increasing demand for Agro based Products in today's market, it's a terrific method to earn money.

1.       AGRO BASED INDUSTRIES................................................................................................................. 1

1.1.    INTRODUCTION

1.2.    INDIAN AGRI-BUSINESS FACTS AND FIGURES

1.3.    SWOT ANALYSIS OF AGRO-PROCESSING INDUSTRY INFRASTRUCTURE IN INDIA

1.3.1. Strengths

1.3.2. Weaknesses

1.3.3. Opportunities

1.3.4. Threats

1.3.5. Agribusiness

1.4.    SCOPE FOR AGRIBUSINESS IN INDIA

1.5.    QUALITY CONTROL & STANDARDS

1.6.    BUREAU OF INDIAN STANDARDS (BIS)

1.6.1. Agricultural Mechanisation

1.6.2. Demonstration of Newly Developed Agricultural/Horticultural Equipments

1.6.3. Outsourcing of Training

1.6.4. Post Harvest Technology and Management

1.6.5. State Agro Industries Corporations

1.6.6. Legislative Framework

2.       GARLIC OIL AND POWDER.............................................................................................................. 12

2.1.    INTRODUCTION

2.2.    PROPERTIES

2.3.    USES

2.3.1. Medicinal Use of Garlic as an Antifungal Agent

2.3.2. Storing Garlic in Oil

2.3.3. Uses of Garlic Powder

2.4.    B.I.S. SPECIFICATIONS

2.5.    DIFFERENT FORMS OF GARLIC

2.5.1. Garlic Flakes

2.5.2. Garlic Powder

2.6.    RAW MATERIAL

2.7.    MANUFACTURING PROCESS

2.7.1. Garlic Oil

2.7.2. Dehydration Process of Garlic Powder

2.8.    SAFETY PRECAUTIONS IN GARLIC DEHYDRATION

2.9.    PROCESS FLOW DIAGRAM OF GARLIC OIL & POWDER

2.10.PLANT ECONOMICS

3.       Biomass Briquettes from Bio Waste........................................................................................... 25

3.1.    INTRODUCTION

3.2.    TYPES OF BRIQUETTES ON THE BASIS OF RAW-MATERIALS

3.2.1. Saw Dust Briquettes

3.2.2. Mustard Husk Briquettes

3.2.3. Cotton Briquettes

3.2.4. Guar Briquettes

3.2.5. Peanut Shell Briquettes

3.2.6. Agro Waste

3.3.    USES AND APPLICATIONS

3.4.    BENEFITS OF THE BIOMASS BRIQUETTES

3.4.1. Environmental Benefits

3.4.2. Social Benefits

3.4.3. Economic Benefits

3.5.    ADVANTAGES

3.6.    PROPERTIES

3.7.    CHARACTERIZATION OF BRIQUETTES

3.8.    BIOMASS CHARACTERISTICS

3.9.    FACTORS INFLUENCING BIOMASS UTILIZATION

3.10.ENVIRONMENTAL ASPECTS

3.11.RAW MATERIALS

3.11.1. Biomass Classification on the Basis of Different Sector

3.12.MANUFACTURING PROCESS

3.13.PROCESS FLOW DIAGRAM

3.14.HEALTH AND SAFETY MEASURES IN BRIQUETTE PRODUCTION

3.15.PLANT ECONOMICS

4.       Moringa Oleifera (Drumstick) Powder...................................................................................... 47

4.1.    INTRODUCTION

4.2.    HISTORY OF MORINGA

4.3.    VARIETIES OF DRUMSTICKS (MORINGA)

4.4.    USES OF MORINGA

4.5.    NUTRITIONAL VALUES OF MORINGA

4.6.    USES OF DRUMSTICK POWDER

4.7.    HEALTH BENEFITS OF DRUMSTICKS

4.8.    NUTRITIONAL VALUE OF DRUMSTICK

4.9.    MANUFACTURING PROCESS

4.10.PROCESS FLOW DIAGRAM

4.11.QUALITY SPECIFICATIONS

4.12.FOOD SAFETY & STANDARD REQUIREMENTS

4.13.WASTE COLLECTION AND MANAGEMENT PROCEDURES

4.13.1. Major Waste Generating Activities

4.13.2. Waste Management Practices

4.14.POLLUTION PREVENTION AND CONTROL

4.15.PLANT ECONOMICS

5.       DEHYDRATED ONION..................................................................................................................... 60

5.1.    INTRODUCTION

5.2.    TYPES OF DEHYDRATED ONION

5.3.    NUTRITIONAL VALUES

5.3.1. Onion

5.3.2. Dehydrated Onion Flakes

5.4.    PRODUCTS SPECIFICATIONS

5.4.1. Dehydrated Onion

5.5.    USES & APPLICATIONS

5.5.1. Uses

5.5.2. Applications

5.6.    B.I.S. SPECIFICATIONS

5.7.    HEALTH BENEFITS OF ONION

5.8.    HUNDRED PERCENT (100%) EXPORT ORIENTED UNIT

5.9.    DEHYDRATION PROCESS OF ONION

5.10.PACKAGING OF DEHYDRATED ONION

5.11.PROCESS FLOW DIAGRAM

5.12.FOOD SAFETY REQUIREMENTS & STANDARD REQUIRED

5.13.WASTE COLLECTION AND MANAGEMENT PROCEDURES

5.13.1. Major Waste Generating Activities

5.13.2. Waste Management Practices

5.14.POLLUTION PREVENTION AND CONTROL

5.15.PLANT ECONOMICS

6.       ALOE VERA GEL AND POWDER......................................................................................................... 76

6.1.    INTRODUCTION

6.2.    THE CHEMISTRY OF ALOE VERA

6.3.    HEALTH BENEFITS

6.4.    PROPERTIES OF ALOE VERA

6.4.1. Active Components with its Properties

6.5.    USES & APPLICATIONS

6.5.1. Aloe Vera Gel

6.5.2. Aloe Vera Powder

6.6.    BENEFITS OF ALOE VERA POWDER

6.6.1. Health Benefits

6.7.    BENEFITS OF ALOE VERA GEL

6.8.    MANUFACTURING PROCESS

6.9.    DETAILS MANUFACTURING PROCESS

6.9.1. Aloe Vera Powder

6.10.PROCESS FLOW DIAGRAM

6.11.THE STAGES OF THE TTS (TIME, TEMPERATURE AND SANITATION) ALOE PROCESS

6.11.1. Timing of Leaf Process

6.12.PLANT ECONOMICS

7.       CASHEW NUT SHELL OIL AND CARDANOL.......................................................................................... 95

7.1.    INTRODUCTION

7.1.1. Cashew Nut Shell Oil

7.1.2. Cardanol

7.1.3. Characteristic of Cardanol

7.2.    USES & APPLICATION

7.2.1. Cashew Nut Shell Oil

7.2.2. Cardanol

7.3.    PROPERTIES

7.4.    COMPOSITION OF CASHEW NUT

7.5.    PROPERTIES OF CNSL RESIN

7.6.    APPLICATION OF CNSL RESIN

7.7.    CHEMICAL COMPOSITION OF CNSL

7.7.1. Separation of Cardanol from CNSL Oil

7.7.2. Feasibility of Cardanol for Biofuel

7.8.    B.I.S. SPECIFICATIONS

7.9.    MANUFACTURING PROCESS

7.9.1. Cashew Nut Shell Oil Processing

7.9.2. Process Flow Diagram of Cashew Nut Shell Oil

7.9.3. Cardanol Processing from CNSL

7.9.4. Process Flow Diagram of Cardanol

7.10.QUALITY CONTROL & STANDARDS

7.10.1. Untreated Cashew Nut Shell Liquid

7.10.2. Treated Cashew Nut Shell Liquid

7.10.3. Cold Pressed Cashew Nut Shell Liquid

7.10.4. Machine Performance Evaluation

7.10.5. Extraction Efficiency

7.11.ENVIRONMENT POLLUTION AND EFFLUENT TREATMENT

7.11.1. Effluent Treatment Plant Equipment

7.12.PLANT ECONOMICS

8.       RICE POWDER, PUTTU AND WHEAT POWDER................................................................................... 120

8.1.    INTRODUCTION

8.1.1. Wheat Flour

8.1.2. Wheat Varieties

8.1.3. Benefits

8.1.4. Health Benefits

8.2.    USES

8.2.1. Health Benefits of Rice Flour

8.2.2. Gluten-Free

8.2.3. Protein

8.2.4. Fiber

8.3.    MANUFACTURING PROCESS

8.3.1. Rice Flour

8.3.2. Puttu

8.3.3. Production Process for Puttu

8.4.    PLANT ECONOMICS

9.       Fructose Syrup from Broken Rice............................................................................................ 129

9.1.    INTRODUCTION

9.2.    PROPERTIES

9.3.    USES AND APPLICATIONS

9.4.    RAW MATERIAL

9.5.    MANUFACTURING PROCESS

9.6.    PROCESS FLOW DIAGRAM

9.7.    PLANT ECONOMICS

10.   Potato Powder, Granules and Pellets..................................................................................... 135

10.1.INTRODUCTION

10.1.1. Potato Powder

10.1.2. Potato Granules

10.1.3. Potato Pellets

10.2.PROPERTIES

10.2.1. Potato Powder

10.2.2. Potato Granules

10.2.3. Potato Pellets

10.3.USES

10.3.1. Potato Powder

10.3.2. Potato Granules

10.3.3. Potato Pellets

10.4.BENEFITS

10.4.1. Potato Powder

10.4.2. Potato Granules

10.4.3. Potato Pellets

10.5.VARIETY OF INDIAN POTATO

10.6.RAW MATERIAL DETAILS

10.7.MANUFACTURING PROCESS

10.7.1. Potato Powder

10.7.2. Potato Granules

10.7.3. Potato Pellets

10.7.4. Basic Raw Material Required:

10.8.PROCESS FLOW DIAGRAM

10.8.1. Potato Powder

10.8.2. Potato Granules

10.8.3. Potato Pellets

10.9.FOOD SAFETY REQUIREMENTS & STANDARD REQUIRED

10.10.   WASTE COLLECTION AND MANAGEMENT PROCEDURES

10.10.1.    Major Waste Generating Activities

10.10.2.    Waste Management Practices

10.11.   POLLUTION PREVENTION AND CONTROL

10.12.   PLANT ECONOMICS

11.   Rice Flakes and Puffed Rice...................................................................................................... 151

11.1.INTRODUCTION

11.2.USES & APPLICATIONS

11.3.HEALTH BENEFITS OF PRODUCT

11.3.1. Rice Flake

11.3.2. Puffed Rice

11.4.PROPERTIES

11.4.1. Rice Flakes

11.4.2. Puffed Rice

11.4.3. B.I.S. SPECIFICATIONS

11.5.RAW MATERIALS DETAILS

11.6.Indian Production of Rice

11.7.RICE VARIETIES

11.7.1. Physical Characteristics of Rice Types

11.7.2. Milled or White Rice

11.7.3. Nutrition Value of Rice

11.8.HEALTH BENEFITS OF RICE

11.9.RICE FLAKES MANUFACTURING PROCESS

11.10.   PROCESS FLOW DIAGRAM

11.11.   PUFFED RICE MANUFACTURING PROCESS

11.12.   PROCESS FLOW DIAGRAM

11.13.   PLANT ECONOMICS

12.   Cashew Nut Processing Unit.................................................................................................... 164

12.1.INTRODUCTION

12.2.NUTRITIVE VALUE/COMPOSITION

12.2.1. Cashew Nut Kernel

12.2.2. Overall Composition

12.2.3. Nutritive Value in Cashew Nut

12.3.CASHEW NUT SHELL OIL

12.4.CASHEW APPLE

12.5.USES OF CASHEW NUT

12.6.HEALTH BENEFITS OF CASHEW NUTS

12.7.PROPERTIES

12.8.ADVANTAGES OF CNSL BASED POLYMERS

12.9.B.I.S. SPECIFICATIONS

12.10.   CASHEW NUT PROCESSING

12.11.   MEASUREMENT OF THE MOISTURE CONTENT OF CASHEW KERNELS

12.12.   EXTRACTION OF CASHEW NUT SHELL LIQUID

12.13.   MANUFACTURING PROCESS OF CNSL

12.14.   PROCESS FLOW DIAGRAM

12.15.   CASHEW KERNEL PROCESSING STEPS

12.16.   PROCESS FLOW DIAGRAM OF CNSL

12.17.   QUALITY CONTROL (PLANT SANITATION)

12.17.1.    Quality Control of Cashew Kernels

12.18.   HYGIENE AND SAFETY

12.19.   Food poisoning and its causes

12.20.   ENVIRONMENTAL STANDARDS FOR CASHEW PROCESSING INDUSTRIES

12.20.1.    Air Pollution Emission Standards

12.20.2.    Wastewater Discharge Standards

12.20.3.    Solid Waste Disposal Practices

12.21.   PLANT ECONOMICS

13.   Banana, Onion, Orange and Tomato Powder.......................................................................... 183

13.1.INTRODUCTION

13.2.B.I.S. SPECIFICATIONS

13.3.BANANA POWDER

13.3.1. Introduction

13.3.2. Nutritional Value

13.3.3. Uses and Applications

13.3.4. Raw Material

13.3.5. Manufacturing Process

13.4.Process Flow Diagram

13.5.ONION POWDER

13.5.1. Introduction

13.6.NUTRITION FACTS OF ONION POWDER

13.6.1. Uses and Applications

13.6.2. Raw Material

13.6.3. Manufacturing Process

13.6.4. Process Flow Diagram

13.7.ORANGE POWDER

13.7.1. Introduction

13.7.2. Nutritional Value

13.7.3. Raw Material and its Availability

13.7.4. Manufacturing Process

13.7.5. Process Flow Diagram

13.8.TOMATO POWDER

13.8.1. Introduction

13.8.2. Uses and Applications

13.8.3. Manufacturing Process

13.8.4. Process Flow Diagram

13.9.PLANT ECONOMICS

14.   Disposable Plate and Cups from Waste Rice Husk Powder........................................................ 200

14.1.INTRODUCTION

14.2.PRODUCT DETAIL

14.3.BENEFITS

14.4.RAW MATERIAL DETAILS

14.5.PROPERTIES

14.6.MANUFACTURING PROCESS

14.7.PROCESS FLOW DIAGRAM

14.8.PLANT ECONOMICS

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

Introduction
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  • Properties
  • BIS (Bureau of Indian Standards) Provision & Specification
  • Uses & Applications
Market Study and Assessment
  • Current Indian Market Scenario
  • Present Market Demand and Supply
  • Estimated Future Market Demand and Forecast
  • Statistics of Import & Export
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  • Market Opportunity
Raw Material
  • List of Raw Materials
  • Properties of Raw Materials
  • Prescribed Quality of Raw Materials
  • List of Suppliers and Manufacturers
Personnel (Manpower) Requirements
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Plant and Machinery
  • List of Plant & Machinery
  • Miscellaneous Items
  • Appliances & Equipments
  • Laboratory Equipments & Accessories
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  • Electric Load & Water
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Manufacturing Process and Formulations
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Infrastructure and Utilities
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Assumptions for Profitability workings
Plant Economics
Production Schedule
Land & Building
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Plant & Machinery
  • Indigenous Machineries
  • Other Machineries (Miscellaneous, Laboratory etc.)
Other Fixed Assets
  • Furniture & Fixtures
  • Pre-operative and Preliminary Expenses
  • Technical Knowhow
  • Provision of Contingencies
Working Capital Requirement Per Month
  • Raw Material
  • Packing Material
  • Lab & ETP Chemical Cost
  • Consumable Store
Overheads Required Per Month And Per Annum
  • Utilities & Overheads (Power, Water and Fuel Expenses etc.)
  • Royalty and Other Charges
  • Selling and Distribution Expenses
Salary and Wages
Turnover Per Annum
Share Capital
  • Equity Capital
  • Preference Share Capital
Annexure 1:: Cost of Project and Means of Finance
Annexure 2:: Profitability and Net Cash Accruals
  • Revenue/Income/Realisation
  • Expenses/Cost of Products/Services/Items
  • Gross Profit
  • Financial Charges
  • Total Cost of Sales
  • Net Profit After Taxes
  • Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements
  • Current Assets
  • Gross Working. Capital
  • Current Liabilities
  • Net Working Capital
  • Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
  • ROI (Average of Fixed Assets)
  • RONW (Average of Share Capital)
  • ROI (Average of Total Assets)
Annexure 6 :: Profitability ratios
  • D.S.C.R
  • Earnings Per Share (EPS)
  • Debt Equity Ratio
Annexure 7 :: Break-Even Analysis
  • Variable Cost & Expenses
  • Semi-Var./Semi-Fixed Exp.
  • Profit Volume Ratio (PVR)
  • Fixed Expenses / Cost
  • B.E.P
Annexure 8 to 11:: Sensitivity Analysis-Price/Volume
  • Resultant N.P.B.T
  • Resultant D.S.C.R
  • Resultant PV Ratio
  • Resultant DER
  • Resultant ROI
  • Resultant BEP
Annexure 12 :: Shareholding Pattern and Stake Status
  • Equity Capital
  • Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
  • Determined Capacity P.A of Products/Services
  • Achievable Efficiency/Yield % of Products/Services/Items
  • Net Usable Load/Capacity of Products/Services/Items
  • Expected Sales/ Revenue/ Income of Products/ Services/ Items
Annexure 14 :: Product wise domestic Sales Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.,
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Exp.
Annexure 26 :: Other Mfg. Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
Annexure 29 :: Depreciation Charges – as per Books (Total)
Annexure 30 :: Depreciation Charges – as per Books (P & M)
Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)
Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 ::Projected Pay-Back Period And IRR