INTRODUCTION
Fiberglass ceilings are commonly used to soften the base layer, which is then covered with fabric, leather, or other materials that can be turned into lovely wall and ceiling decorations. It has a wide variety of uses and offers benefits such as sound absorption, sound insulation, heat insulation, environmental safety, and flame retardancy.
It is ideal for radar enclosures due to its good insulation properties. It is also an excellent anti-corrosion material that has been commonly used in the chemical industry. The high plasticity of the fiberglass ceiling is an advantage. We can design a range of products with different designs to satisfy different criteria for use and make products in a flexible manner.
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It is possible to design excellent products that are corrosion-resistant, high-temperature resistant, have high strength in a specific direction, and have strong dielectric properties by choosing appropriate materials to meet the performance of the product. Ceiling tiles, also called ceiling panels, are light-weight building materials that are used to cover ceilings.
They are typically built to enhance the aesthetics and acoustics of a room and are placed in an aluminium grid to provide some thermal insulation. They're popular in commercial, residential, and industrial settings, and can be found in places like department stores, offices, hotels, and hospitals. Mineral fiber ceiling tiles are the most popular, but other materials, such as fiberglass, are also available.
The tiles are made of third-generation glass wool with a high density. The tile's transparent surface is a high-quality batch of white glass tissue that has been coated with glass tissue on the back. The edges have been painted.
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Fiber Glass Ceiling Board Features:
1. Glass fiber yarn is a non-metallic inorganic material that performs well. There are a variety of them. Glass fiber yarn has several benefits, including good insulation, high heat resistance, good corrosion resistance, and high mechanical strength, but it also has several drawbacks, including brittleness and wear resistance. This was a poor result. High-temperature melting, drawing, winding, weaving, and other methods are used to create glass fiber yarn from glass balls or waste glass. The monofilament's diameter ranges from a few micrometres to twenty Metres. Hundreds or even thousands of monofilaments make up the bundle fiber strands.
2. Glass fiber yarn is commonly used as electrical insulation, industrial filter material, anti-corrosion, moisture-proof, heat insulation, sound insulation, shock absorbing material, and reinforcing material. Glass fiber yarn is used in many more applications than other forms of fiber. Reinforced plastic, glass fiber yarn, reinforced rubber, reinforced gypsum, reinforced cement, and other materials are manufactured. The flexibility of glass fiber yarn is increased by coating it with organic materials. Packaging cloths, window screens, coverings, protective clothing, and insulation are all made from it. Materials for electrical and acoustic insulation.
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Production Process
Fiber ceilings are a sound-absorbing green building material that can be recycled.
1. The manufacturing of mineral wool decorative sound-absorbing panels is a lengthy process. Wet-laid wire netting, wet round wire netting, dry-laminating and moulding, and semi-drying methods are all available. Wet process is used by the majority of producers. It is formed by pulping, long wire netting, dewatering, slitting, drying, slitting, spraying, and finishing wet long wire netting. Wait for the entire wet process development process to be completed in two stages. The various raw materials are first mixed and processed into a substrate board, after which they are decorated.
2. Decorative processing
Blind hole processing: Semi-finished products are rolled to create impermeable holes of various sizes and shapes to improve the sound absorption effect, and then edge processing, colouring, and drying are completed.
Processing of printing plates: Blind hole plates are processed into vertical and horizontal grooves using special milling machines, or they are milled, coloured, and dried in a circular fashion. Semi-finished items are painted with pre-matched paint and printed on a template on a printing machine, and the designs may also be sprinkled with fine sand and dried.
Embossed plate processing: After the semi-finished product is coloured, different patterns are pressed out using embossed plates in a press, and then cut and tenoned. The relief plate is manufactured by a reputable company, and the manufacturing costs are substantial.
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Market Outlook
In 2020, the global ceiling tile market is expected to be worth USD 5.93 billion. From 2021 to 2028, it is projected to rise at a compound annual growth rate (CAGR) of 8.8%. Development in the commercial construction industry is expected to drive the market, with new office towers, institutional buildings, healthcare facilities, and malls being built all over the world.
With growing demand for acoustic and thermal insulation, rising disposable income in developing countries, and changing customer preferences for home and office building aesthetics, the market is expected to expand.
The market dynamics are expected to benefit from the use of sustainable and creative building methods that include the use of eco-friendly materials for ceilings, floors, and walls. Mineral fibres, metals, gypsum, fiberglass, plastics, and wood are among the raw material manufacturers with a wide presence on the market.
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Backward and forward integration techniques are being used by manufacturers to gain leverage over the quality of raw materials used to make tiles, as well as to increase their customer base by managing distribution networks.
Several firms, including Armstrong Roof, Knauf, and ROCKWOOL INSULATION A/S, have invested in the development of ceiling tiles with high fire resistance properties, and the industry is expected to expand significantly. This is due to a rise in the demand for healthy residential, commercial, and industrial complex construction. Green building practices are expected to spread through developed economies in North America and Europe, as well as major developing regions in Asia Pacific, as people become more aware of the benefits of using environmentally sustainable building materials. In addition, key players' increasing adoption of reuse and recycling of building materials is expected to drive market growth in the coming years.
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Few Indian Major Players
• K-Flex India Pvt. Ltd.
• Kingspan Jindal Pvt. Ltd.
• Lloyd Insulations (I) Ltd.
• Owens Corning Inds. (India) Pvt. Ltd.
• Rock Wool (India) Pvt. Ltd.
• Saint-Gobain Gyproc India Ltd.
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